Vehicle Control Device Dual Power Supply Switching

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Solution Overview

Problem

Modern drive assist systems face power supply insufficiencies when electrical actuators, such as brake and steering actuators, consume high amounts of electric power during collision avoidance maneuvers, leading to potential malfunctions if insufficient power is provided.

Innovation Solution

A control device with a dual power supply system and switch configuration that dynamically allocates power between a high-voltage battery and a low-voltage battery, ensuring sufficient power is supplied to electrical actuators by separating or coupling the power supply systems based on engine operation and collision prediction signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single power supply system is used, then the device complexity is reduced, but the power supply reliability becomes insufficient during high-power operations

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidpower supply system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply system is segmented into a first power supply (high-voltage battery) and a second power supply (low-voltage battery), with each serving specific functions. The first power supply handles high-power consumption devices while the second power supply handles other electrical devices, preventing power insufficiency during high-power operations while maintaining manageable system complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A switch is introduced as an intermediary component between the first and second power supply systems. This switch controller manages power distribution by selectively connecting or disconnecting the first power supply from the second power supply based on power consumption requirements, ensuring reliable power delivery without requiring a permanently complex interconnected system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the starter motor is driven during collision avoidance, then the engine can be started, but the electric potential of the second power supply system decreases leading to insufficient power for actuators

Engineering Contradiction:
Improveengine start capabilityVSAvoidelectric potential of second power supply
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The system performs preliminary action by having the first power supply (high-voltage battery) charge the second power supply (low-voltage battery) in advance before the starter motor operates. This pre-charging ensures that sufficient electric potential is maintained in the second power supply system even when the starter motor draws heavy current for engine starting, preventing power insufficiency for electrical actuators.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The first power supply system and second power supply system are merged through a controllable switch connection. During engine starting operations, the switch connects the first power supply to the second power supply, allowing the high-voltage battery to supplement power to the low-voltage battery, ensuring both the starter motor and electrical actuators receive adequate power simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If electrical actuators consume high power during collision avoidance, then the drive assist function is improved, but the power supply reliability deteriorates due to insufficient power

Engineering Contradiction:
Improvedrive assist performanceVSAvoidpower delivery reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The power supply system applies local quality by providing different power levels from different sources based on specific device requirements. The first power supply (high-voltage battery) is specifically assigned to supply power to electrical actuators during high-power consumption operations like collision avoidance, while the second power supply handles other electrical devices, ensuring each component receives appropriate power quality for its function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The power distribution system is made dynamic through the switch controller that adjusts power flow in real-time based on operational conditions. During collision avoidance when actuators require high power, the switch dynamically connects the first power supply to support the second power supply, ensuring power delivery reliability adapts to the changing power demands of the drive assist system.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11208008B2Control device for vehicle
Publication Date: 2021.12.28 SUBARU CORP
  • US11208008B2 patent drawing
  • US11208008B2 patent drawing
  • US11208008B2 patent drawing

AI summary

A control device for a vehicle predicts a collision of the vehicle with an object and then actuates a drive assist device. The control device includes a collision predictor, a drive assist controller, an engine controller, a first power supply system, a second power supply system, a switch, and a switch controller. When a possibility that the vehicle will collide with the object exceeds a threshold, the collision predictor outputs a collision alarm signal. When the collision alarm signal is output during driving of the starter motor, the engine controller stops the starter motor to increase an electric potential of the second power supply system, and the switch controller turns on the switch, based on a difference in electric potential between the first and second power supply systems.