Vehicle Control Reconfiguration After ECU Failure

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Solution Overview

Problem

Existing motor vehicle control systems fail to ensure safe execution of critical functions like braking and steering when a control device malfunctions, requiring additional resources and potentially increasing costs and complexity, especially in highly automated or autonomous vehicles.

Innovation Solution

Implementing an indirect signal transmission connection between control devices, where a higher-level control device generates an output signal to reconfigure an error-free control device to manage the faulty function, allowing for seamless transition without a reserve control device, thereby reducing space, weight, and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reserve control device is provided for each control device, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecontrol device reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal reserve control device that can assume multiple different control functions depending on which control device fails. Instead of having dedicated reserve devices for each control function, a single reserve control device is configured to perform any control function through dynamic reconfiguration, thereby reducing overall system complexity while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reserve control device acts as an intermediary that receives control tasks from failed control devices and executes them after reconfiguration. This mediator approach allows the system to handle failures without requiring direct one-to-one redundancy, simplifying the control architecture while ensuring continuous operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a reserve control device is provided for each control device, then reliability is improved, but space and weight increase

Engineering Contradiction:
Improvecontrol device reliabilityVSAvoidcontrol system weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The reserve control device is designed as a multi-functional unit that can perform various control tasks depending on system needs. This universal design eliminates the need for multiple specialized reserve devices, significantly reducing the overall weight of the control system while maintaining adequate reliability coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If control devices are directly connected to actuators, then control precision is improved, but adaptability decreases

Engineering Contradiction:
Improvecontrol precisionVSAvoidcontrol system adaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The reserve control device serves as a flexible intermediary between control functions and actuators. It can dynamically reconfigure signal transmission paths to route control signals through appropriate channels, maintaining precise control while adapting to different failure scenarios and operational requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control system implements dynamic reconfiguration capabilities where signal transmission connections can be changed in real-time based on operational conditions and failure states. This dynamic adaptability allows the system to maintain control precision across varying scenarios without being locked into fixed connection topologies.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If indirect signal transmission connections are used, then adaptability is improved, but control precision may decrease

Engineering Contradiction:
Improvecontrol system adaptabilityVSAvoidcontrol precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The reserve control device acts as an intelligent intermediary that maintains control precision despite indirect signal paths. It processes and forwards control signals through multiple hops while preserving signal integrity and control accuracy, eliminating the precision loss typically associated with indirect connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11787426B2Control system for a motor vehicle having a first control device and a second control device to control first and second functions of the motor vehicle and method for controlling a motor vehicle
Publication Date: 2023.10.17 HELLA GMBH & CO KGAA
  • US11787426B2 patent drawing
  • US11787426B2 patent drawing

AI summary

A control system for a motor vehicle, having a first control device for controlling a first function of the motor vehicle and a second control device for controlling a second function of the motor vehicle. The first and second control devices are each in a signal transmission connection with at least one sensor and/or at least one actuator. To ensure the proper execution of functions of a motor vehicle controlled by control devices even with a faulty control device with the least possible effort, it is provided that in dependence on the receipt of an error signal from the first control device or the second control device, the respective error-free control device is configured such that the function of the motor vehicle that corresponds to the faulty control device is controlled by the error-free control device.