Human-Powered Vehicle Control Device Dynamic Shifting Thresholds

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Solution Overview

Problem

Human-powered vehicle control devices struggle to appropriately control shifting mechanisms when the output of the motor decreases, leading to increased load on the rider and inefficient propulsion.

Innovation Solution

An electronic controller adjusts the transmission ratio by comparing a first parameter related to the vehicle's state with predetermined threshold values, changing these values based on vehicle speed, motor output, and traveling resistance to optimize shifting and reduce rider load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the motor output decreases as vehicle speed increases, then the shifting device cannot maintain optimal transmission ratio, but changing the threshold value dynamically resolves this issue

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidshifting control accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies dynamics by making the threshold value changeable based on operating conditions. Specifically, the threshold value for transmission ratio switching is dynamically adjusted according to motor output characteristics and vehicle speed, allowing the shifting device to adapt to varying propulsion demands and maintain optimal efficiency across different operating ranges.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the threshold value parameter in response to changing motor output and vehicle speed conditions. When motor output decreases with increasing speed, the threshold value is adjusted to prevent inappropriate transmission ratio switches, thereby maintaining reliable shifting control under varying propulsion conditions.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the transmission ratio is changed frequently to maintain efficiency, then propulsion efficiency improves, but rider load increases

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidrider load
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The patent applies feedback by continuously monitoring motor output and vehicle speed, then using this information to determine whether to adjust the threshold value and trigger a transmission ratio change. This feedback mechanism ensures that shifting occurs only when genuinely necessary for maintaining propulsion efficiency, avoiding unnecessary shifts that would increase rider load while still achieving efficiency improvements when needed.

Inventive Principle:
Principle #23Feedback

3Device complexity

If the threshold value is fixed, then the control system is simple, but it cannot adapt to changing motor output conditions

Engineering Contradiction:
Improvecontrol system complexityVSAvoidadaptability to motor output changes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent resolves this contradiction by implementing a dynamic threshold value that automatically adjusts based on motor output and vehicle speed conditions. This dynamic approach provides adaptability to changing propulsion conditions without requiring complex manual intervention or reconfiguration, achieving versatility through automated parameter adjustment based on real-time operating data.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12103638B2Human-powered vehicle control device
Publication Date: 2024.10.01 SHIMANO INC
  • US12103638B2 patent drawing
  • US12103638B2 patent drawing
  • US12103638B2 patent drawing

AI summary

A human-powered vehicle control device is for a human-powered vehicle. The human-powered vehicle includes a motor that applies a propulsion force to the human-powered vehicle and a shifting device that changes a transmission ratio, which is a ratio of a rotational speed of a wheel of the human-powered vehicle to a rotational speed of a crank of the human-powered vehicle. The human-powered vehicle control device includes an electronic controller that is configured to control the shifting device to change the transmission ratio in accordance with a comparison of a first parameter related to the human-powered vehicle and a predetermined threshold value. In a case where an output of the motor decreases as a vehicle speed of the human-powered vehicle increases, the electronic controller is configured to change the predetermined threshold value.