Vehicle Control Device Slip Engagement Shock Reduction

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Solution Overview

Problem

Existing vehicle drive system control devices experience shock during internal combustion engine start due to timing mismatches between torque direction reversal and engine start, particularly when the torque changes from positive to negative, leading to inefficient torque transfer and increased shock.

Innovation Solution

An electronic control unit is implemented to manage the second engagement device in a slip engagement state, maintaining the rotating electric machine's speed higher than the synchronous speed when the accelerator operation decreases, preventing torque direction reversal and reducing shock by limiting negative torque transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the threshold value for internal combustion engine start is set greater than the optimized value, then shock caused by torque direction reversal is reduced, but the timing of engine start is delayed

Engineering Contradiction:
Improveshock caused by torque direction reversalVSAvoidtiming of engine start
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The control device performs preliminary action by controlling the second engagement device to be in a slip engagement state before the internal combustion engine starts. This preliminary slip control prepares the torque transfer path to smoothly accommodate the upcoming engine start and torque direction reversal, eliminating the need to delay engine start timing while still preventing shock.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device dynamically adjusts the engagement state of the second engagement device during the engine start process. By transitioning from direct engagement to slip engagement and back to direct engagement based on real-time conditions (engine start timing, torque direction, rotational speeds), the system optimizes both shock reduction and engine start timing without compromise.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the required torque changes from positive to negative when accelerator operation decreases, then the rotational speed of the rotating electric machine transitions below synchronous speed, but shock occurs due to torque direction reversal in the second engagement device

Engineering Contradiction:
Improveresponse to accelerator operation changeVSAvoidshock from torque direction reversal
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control device applies preliminary anti-action by detecting when the required torque is approaching zero and preemptively controlling the rotational speed of the rotating electric machine to remain above synchronous speed. This prevents the torque direction reversal that would cause shock in the second engagement device, while still allowing natural response to accelerator operation changes.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control device uses the rotational speed of the rotating electric machine as an intermediary parameter to mediate between the driver's accelerator input and the torque transfer through the second engagement device. By maintaining the rotational speed above synchronous speed, the system acts as a buffer that prevents direct torque direction reversal shock while preserving operational responsiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for smooth torque transfer and quick engine start without staggering the torque direction reversal timing, reducing shock and maintaining efficient engine operation even when the torque changes from positive to negative.

Implementation Method 1

a second engagement device CL2 arranged sequentially from the internal combustion engine side in the power transfer path; bring the second engagement device into a slip engagement state

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a rotating electric machine MG arranged sequentially from the internal combustion engine side in the power transfer path; perform slip control that controls the rotating electric machine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10279795B2Control device
Publication Date: 2019.05.07 AISIN AW CO LTD
  • US10279795B2 patent drawing
  • US10279795B2 patent drawing
  • US10279795B2 patent drawing

AI summary

A control device for controlling a vehicle drive system in which a first engagement device, a rotating electric machine, and a second engagement device are provided in a power transfer path connecting an internal combustion engine to wheels and are arranged sequentially from an internal combustion engine side, the control device including an electronic control unit.