Vehicle Control System Testing Using Stimulus-Response Metrics

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Solution Overview

Problem

Conventional testing methods for complex control systems in automated vehicles fail to meet high demands for testing coverage, leading to inadequate evaluation of sensor, actuator, and control logic performance.

Innovation Solution

A method involving sending stimuli to sensors and actuators, reading reactions, and comparing them using a metric module to evaluate deviations from expected responses, allowing for detailed functional testing and evaluation of control systems, including vehicles and robots.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional testing methods are used for complex control systems, then the testing process is simple and manageable, but the testing coverage is insufficient and cannot meet high demands

Engineering Contradiction:
Improvetesting coverageVSAvoidtesting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The testing system is segmented into multiple independent modules including stimulus generation module, reaction reading module, metric module, and evaluation module. Each module handles a specific aspect of the testing process, allowing the complex testing task to be divided into manageable components while achieving comprehensive testing coverage through coordinated operation of all modules

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metric module serves as an intermediary between the reaction reading module and the evaluation module. It processes raw reaction data, compares it with expected reactions, and generates meaningful evaluation metrics. This intermediary layer enables detailed functional analysis without requiring direct complex interactions between all system components

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple driving trials are conducted to evaluate control system behavior, then testing coverage increases, but the time and resources required increase significantly

Engineering Contradiction:
Improvetesting coverageVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Expected reactions are pre-defined and stored in the metric module before actual testing begins. This preliminary preparation allows for immediate comparison with actual system reactions during testing, eliminating the need for extensive post-test analysis and reducing overall testing time while maintaining comprehensive evaluation coverage

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces physical multiple driving trials with a virtual testing approach using simulated stimuli and reactions. The stimulus generation module creates controlled test scenarios, and the metric module evaluates system responses against expected outcomes, substituting time-consuming real-world driving trials with faster computational simulations that achieve equivalent or superior testing coverage

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11262738B2Device and method for measuring, simulating, labeling and evaluating components and systems of vehicles
Publication Date: 2022.03.01 ROBERT BOSCH GMBH
  • US11262738B2 patent drawing
  • US11262738B2 patent drawing
  • US11262738B2 patent drawing

AI summary

A method and a device for the functional testing and evaluation of a control system. The method for functional testing of sensors, actuators, and/or a control logic system of a control system controlled in at least a partly automated manner has the following: sending at least one stimulus to a sensor, an actuator, and/or to the control logic system of the control system; reading out at least one reaction of the control system from the sensor, from the actuator, from the control logic system, and/or from a connection between these components; and using a metric module to compare the reaction with a stored expected reaction, the metric module determining a metric according to which deviations of the read-out reaction from the expected reaction are to be evaluated with respect to the intended function of the control system.