Vehicle Control Device Torque Phase Timing for Input Shaft Speed

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Solution Overview

Problem

Jump gear shifts in automatic transmissions involving intermediate stages often result in rapid changes in input shaft rotation speed due to hydraulic response delays and clutch torque issues, leading to degradation in drivability.

Innovation Solution

Implementing a control device with an electronic control unit that performs torque phase control with specific timing adjustments during intermediate gear shifts, switching between engagement and disengagement elements to manage clutch torque and prevent rapid rotation speed changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a jump gear shift via an intermediate shift stage is performed, then clutch heat quantity is decreased, but input shaft rotation speed changes rapidly causing degradation in drivability

Engineering Contradiction:
Improveclutch heat quantityVSAvoidinput shaft rotation speed
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

The electronic control unit performs torque phase control in advance during the gear shift process. By controlling the torque phase time to be shorter than a predetermined value when input switching control is performed, the disengagement-side frictional engagement element is replaced early, preventing rapid input shaft rotation speed changes before they can occur

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device changes the torque phase control time parameter dynamically. When input switching control is detected during intermediate shift stage gear shifts, the torque phase control time is set to be shorter than the predetermined torque phase control time, optimizing the control parameter to prevent both rapid speed changes and excessive clutch heat generation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If torque phase control time is extended, then disengagement-side element replacement is more complete, but gear shift duration increases causing delay

Engineering Contradiction:
Improvedisengagement completenessVSAvoidgear shift duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The torque phase control time is dynamically adjusted based on the gear shift scenario. When input switching control is performed through an intermediate shift stage, the torque phase control time is set to be shorter than the predetermined value, achieving optimal balance between disengagement completeness and gear shift speed

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10221943B2Control device for vehicle and control method for vehicle
Publication Date: 2019.03.05 TOYOTA JIDOSHA KK
  • US10221943B2 patent drawing
  • US10221943B2 patent drawing
  • US10221943B2 patent drawing

AI summary

When a power-on downshift via an intermediate shift stage accompanied by input switching control is required and a predetermined shift stage is a shift stage lower than the intermediate shift stage, an electronic control unit performs torque phase control in a torque phase control time shorter than the torque phase control time that is set when the predetermined shift stage is a shift stage higher than the intermediate shift stage. Accordingly, it is possible to complete disengagement of a disengagement-side element early and to suppress a rapid increase of an input shaft rotation speed due to a clutch torque remaining.