Vehicle Controller Dynamic State of Charge Threshold for Warm-Up PM Reduction

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Solution Overview

Problem

During the warm-up period of an internal combustion engine in vehicles equipped with both an internal combustion engine and a motor generator, the increased ratio of engine output to vehicle required output leads to higher particulate matter discharge due to insufficient battery power supply, which is exacerbated by low battery temperatures.

Innovation Solution

A controller adjusts the state of charge threshold for the battery based on temperature, setting a lower threshold during the warm-up period and a higher threshold after warm-up is complete, to limit the execution of charging control and thereby reduce particulate matter discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If charging control is executed during the warm-up period to charge the battery, then the state of charge of the battery is improved, but the amount of particulate matter discharged from the internal combustion engine increases

Engineering Contradiction:
Improvestate of charge of the batteryVSAvoidparticulate matter discharge
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The state of charge threshold is made dynamic rather than fixed. The control device adjusts the threshold based on whether the internal combustion engine is in the warm-up period or not. During warm-up, a first (lower) threshold is used; after warm-up, a second (higher) threshold is used. This dynamic adjustment allows charging control to be selectively applied, preventing PM increase during warm-up while enabling battery charging after warm-up completes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the parameter of the state of charge threshold based on engine operating conditions. By monitoring engine temperature and warm-up status, the system switches between different threshold values (first threshold during warm-up, second threshold after warm-up). This parameter change strategy resolves the contradiction by adapting the charging control criteria to the engine's thermal state, thereby reducing PM discharge during critical warm-up periods.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the ratio of internal combustion engine output to vehicle required output is increased to generate power for the battery, then the battery charging capability is improved, but the amount of particulate matter discharged from the internal combustion engine increases

Engineering Contradiction:
Improvebattery charging capabilityVSAvoidparticulate matter discharge
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary assessment of engine warm-up status before initiating charging control. By detecting whether the engine has completed warm-up (monitoring engine temperature and operational state), the control device prevents charging control activation during the warm-up period. This preliminary action avoids the harmful effect of increased PM discharge that would result from running the engine at high output ratios during warm-up.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device continuously monitors engine operating parameters including temperature, rotational speed, and load to determine warm-up status. This feedback mechanism allows the system to adaptively adjust charging control decisions based on real-time engine state, ensuring that charging operations are postponed until the engine is fully warmed up, thereby preventing PM increase while maintaining battery charging capability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11597371B2Controller and control method for vehicle
Publication Date: 2023.03.07 TOYOTA JIDOSHA KK
  • US11597371B2 patent drawing
  • US11597371B2 patent drawing
  • US11597371B2 patent drawing

AI summary

A controller for a vehicle is configured to execute, when a state of charge of a battery is less than or equal to a threshold, a charging control to charge the battery with power that is generated by a motor generator using driving force of an internal combustion engine. The controller is also configured to obtain a temperature of the battery, set the threshold to a first threshold during a warm-up period, which is a period from a start of the internal combustion engine until the warm-up of the internal combustion engine is completed, set the threshold to a second threshold, which is greater than the first threshold, when the warm-up period ends, and set the second threshold to be greater when the temperature of the battery is a first temperature than when the temperature of the battery is a second temperature, which is higher than the first temperature.