Vehicle Cooling Mechanism Vertical Radiator Arrangement

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Solution Overview

Problem

In vehicles with multiple radiators, achieving efficient cooling while considering the positional relationship and opening portion of the front end is challenging, as existing configurations do not effectively prioritize the cooling needs of each radiator.

Innovation Solution

A vehicle cooling mechanism is designed with a first radiator for the battery and a second radiator for the power conversion device, where the second radiator overlaps the opening portion and has a higher cooling capacity, with an air guide duct system that directs outside air to both radiators, ensuring effective cooling without obstructing airflow and protecting against foreign matter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple radiators are arranged in the front room, then the cooling capacity for multiple components is improved, but the positional relationship with the opening portion becomes complex and cooling efficiency deteriorates

Engineering Contradiction:
Improvecooling capacityVSAvoidpositional relationship complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent transitions from horizontal arrangement to vertical arrangement of radiators, utilizing the height dimension. The first radiator is positioned above the second radiator, both overlapping the opening portion vertically, which simplifies the positional relationship while maintaining multiple cooling zones.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Each radiator is given a specific vertical position relative to the opening portion, with the first radiator above and the second radiator below. This local differentiation allows each radiator to serve its specific cooling function while the overall arrangement remains simple and systematic.

Inventive Principle:
Principle #3Local quality

2Power

If the second radiator is arranged to overlap the opening portion, then the cooling capacity of the second radiator is improved, but the risk of foreign matter damage increases

Engineering Contradiction:
Improvecooling capacity of second radiatorVSAvoidforeign matter damage risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The cooling system is segmented into two distinct radiators positioned at different vertical levels. The first radiator is positioned higher to be protected from foreign matter, while the second radiator is positioned lower to maximize cooling capacity, dividing the functions of protection and high-performance cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first radiator acts as an intermediary protective element positioned above the second radiator. It can serve as a physical barrier or guide structure that protects the second radiator from foreign matter while still allowing airflow to reach it for effective cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for appropriate cooling of multiple radiators, particularly enhancing the cooling capacity of the second radiator while maintaining compactness and preventing damage from foreign objects, thereby optimizing the overall cooling efficiency.

Implementation Method 1

an air guide duct portion configured to guide outside air from an opening portion provided in a front end portion of the vehicle to the first radiator and the second radiator

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

a first radiator configured to cool a battery of a vehicle

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a second radiator configured to cool a power conversion device that converts electric power supplied from the battery and electric power supplied to the battery

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11407285B2Vehicle cooling mechanism
Publication Date: 2022.08.09 HONDA MOTOR CO LTD
  • US11407285B2 patent drawing
  • US11407285B2 patent drawing
  • US11407285B2 patent drawing

AI summary

A vehicle cooling mechanism includes a first radiator configured to cool a battery of a vehicle, a second radiator configured to cool a power conversion device that converts electric power supplied from the battery and electric power supplied to the battery, and an air guide duct portion configured to guide outside air from an opening portion provided in a front end portion of the vehicle to the first radiator and the second radiator. The first radiator is arranged above the second radiator. At least a part of the second radiator is arranged so as to overlap the opening portion as viewed from a front side of the vehicle. An upper end portion of the second radiator is positioned above an upper end portion of the opening portion. A lower end portion of the second radiator is positioned below the upper end portion of the opening portion.