Vehicle Cooling Device Static Elimination

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Solution Overview

Problem

Static electricity charged to a vehicle's radiator and condenser significantly affects cooling efficiency, but the mechanisms and methods to address this issue were not clearly understood, hindering effective static electricity management.

Innovation Solution

A vehicle cooling device is designed with a self-discharge static eliminator installed on a non-conductive wall surface of the connecting parts between the radiator, condenser, and fan cover, which reduces electric charges and improves static elimination, thereby enhancing cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the fan cover and radiator/condenser are made of non-conductive materials, then static electricity accumulates on these components, but this material choice provides electrical insulation and design flexibility

Engineering Contradiction:
Improvestatic electricity accumulationVSAvoidcooling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A self-discharge static eliminator is introduced as an intermediary component on the non-conductive wall surface. This eliminator acts as a mediator that selectively discharges static electricity from the fan cover and radiator/condenser surfaces while maintaining the overall non-conductive material structure and its insulation benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The non-conductive surfaces are modified with localized conductive regions where self-discharge static eliminators are installed. This creates local quality variation - most of the surface remains non-conductive for insulation, while specific areas become conductive for static elimination, resolving the contradiction between material properties and static control.

Inventive Principle:
Principle #3Local quality

2Productivity

If static electricity is discharged from the radiator or condenser, then cooling efficiency improves, but additional components and installation complexity are introduced

Engineering Contradiction:
Improvecooling efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Self-discharge static eliminators are installed that automatically discharge static electricity without requiring external power sources, control systems, or manual intervention. The eliminators self-activate based on the presence of static charge, simplifying the overall system while improving cooling efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The self-discharge static eliminators use simple, inexpensive materials such as conductive adhesive tapes or metallic foils that can be easily applied and replaced if needed. These low-cost components provide effective static elimination without requiring complex or expensive systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of the self-discharge static eliminator on the connecting parts between the radiator, condenser, and fan cover effectively decreases voltage levels, restoring intended air flow and improving cooling efficiency by reducing static electricity's impact on these components.

Implementation Method 1

a self-discharge static eliminator... configured to decrease an electric charge amount of a part of the non-conductive wall surface within a limited range

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Data Source

PatentUS9903261B2Vehicle cooling device
Publication Date: 2018.02.27 TOYOTA JIDOSHA KK
  • US9903261B2 patent drawing
  • US9903261B2 patent drawing
  • US9903261B2 patent drawing

AI summary

A vehicle cooling device includes: at least one of a radiator and a condenser; a fan cover including a fan configured to cool the at least one of the radiator and the condenser, the radiator, the condenser and the fan cover being positively charged; a connecting part that connects the at least one of the radiator and the condenser and the fan cover with each other; and a self-discharge static eliminator that is installed on a non-conductive wall surface of the connecting part, and is configured to decrease an electric charge amount of a part of the non-conductive wall surface within a limited range, centered on a location where the self-discharge static eliminator is installed, static elimination of the at least one of the radiator and the condenser being performed by the self-discharge static eliminator.