Vehicle Discharge Control via Cable Current Rating Signal

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Solution Overview

Problem

Current charge-discharge systems for electric vehicles do not effectively manage the permissible current value during discharging, lacking a standardized method to notify the vehicle control unit of the electric power cable's current rating, which can lead to unprotected discharge and potential damage.

Innovation Solution

The system includes a control device in the vehicle that obtains the permissible current value from a specific signal transmitted by the electric power cable before discharging, allowing it to control the discharge based on this value and stop if the current exceeds the limit, ensuring the cable's protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the vehicle discharges electric power to an external load through an electric power cable, then the electric storage section can supply power to external devices, but the cable may be damaged due to excessive current flow without proper current rating management

Engineering Contradiction:
Improvedischarge powerVSAvoidcable protection
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control device obtains the permissible current value from the control pilot signal before starting the discharge process. This preliminary acquisition of current rating information allows the system to pre-establish protection parameters, ensuring that discharge current is limited to safe levels from the outset, thereby preventing cable damage while enabling power discharge

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device continuously monitors the discharge current and compares it against the permissible current value obtained from the control pilot signal. When the discharge current approaches or exceeds the permissible limit, the control device adjusts or stops the discharge to protect the cable, creating a closed-loop feedback control system that balances power delivery with cable protection

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the vehicle uses an existing charging cable for discharging, then the same infrastructure can be used for both charging and discharging, but there is no standardized method to notify the vehicle control unit of the cable's current rating for discharge protection

Engineering Contradiction:
Improvecable usage flexibilityVSAvoidcurrent rating information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The control pilot signal, originally designed for charging operations, is repurposed to convey permissible current value information for discharge operations as well. This allows the same cable and communication infrastructure to serve both charging and discharging functions, with the control pilot signal providing necessary current rating information for discharge protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electric power cable itself provides the permissible current value information through the control pilot signal without requiring external configuration or additional communication protocols. The cable's own characteristics (current rating) are communicated autonomously to the vehicle control unit, enabling self-protection functionality

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9466999B2Vehicle with an electric storage section capable of discharging (supplying) an electric power to an external electric load, discharge system including the vehicle and a power cable, method for discharging the electric storage section, and equipment external to the vehicle used in the discharge system
Publication Date: 2016.10.11 TOYOTA JIDOSHA KK
  • US9466999B2 patent drawing
  • US9466999B2 patent drawing
  • US9466999B2 patent drawing

AI summary

A vehicle 10 according to an embodiment of the present invention is applied to a charge-discharge system CDS. The charge-discharge system includes the vehicle 10, an electric power cable 20, a plug-in station 30, a HEMS 40, and a commercial power supply 50. In a state where the connector 21 of the electric power cable 20 is connected with the inlet of the vehicle 10, an electric power is discharged/supplied from the vehicle electric storage device 11 to an external electric load (e.g., external electric storage device 41). Further, the vehicle electric storage device 11 is capable of being charged by the external power supply 50 through the electric power cable 20. A control device 12 of the vehicle 10 obtains/detects a permissible current value of the electric power cable 20, based on a specific signal (control pilot signal) which is transmitted through a CPLT terminal of the connector 21 before it starts the discharge to the external electric load from the vehicle electric storage device 11.