Vehicle Display Mounting Layout for Left-Right Cabin Integration

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Solution Overview

Problem

Vehicle-mounted display units face complexity in design and manufacturing due to different mounting directions and are susceptible to electromagnetic interference and heat issues, which can lead to safety hazards during excessive loading conditions.

Innovation Solution

A vehicle-mounted display system with a display cover and housing featuring two geometric configurations, an electromagnetic shielding element, a heat sink, and a reference point system for mounting, which includes a display frame with cooling fins and insulating means to address electromagnetic interference and heat dissipation, and a retention strap for safety during crashes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the display unit is designed with two geometric configurations to accommodate both left and right hand driving positions, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to different driving positionsVSAvoidcomplexity of parts
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting bracket is designed with a universal structure that can accommodate both left-hand and right-hand driving positions through a single standardized interface. The bracket includes adjustable mounting ears and standardized fastening holes that allow the same component to be installed on either side of the vehicle without requiring separate specialized parts for each configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The display unit is divided into modular segments including a standardized mounting bracket, adjustable positioning components, and separable housing sections. This segmentation allows the mounting interface to remain consistent while enabling flexible positioning adjustments for different driving configurations without complicating the overall assembly.

Inventive Principle:
Principle #1Segmentation

2Power

If the ECU generates electromagnetic radiation, then the processing power is improved, but electromagnetic interference with other electronics increases

Engineering Contradiction:
Improveprocessing power of ECUVSAvoidelectromagnetic radiation
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

An electromagnetic shielding layer is introduced as an intermediary between the ECU and surrounding electronics. This shielding layer, positioned within the housing near the ECU, acts as a mediator that blocks electromagnetic radiation while allowing the ECU to operate at full processing power without interfering with other vehicle electronic systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin electromagnetic shielding film is applied to the ECU housing and internal mounting surfaces. This flexible shielding film provides effective electromagnetic radiation protection while maintaining the compact form factor and thermal characteristics of the original ECU design, allowing high processing power without excessive interference.

Inventive Principle:
Principle #30Flexible shells and thin films

3Temperature

If a heat sink is added to cool the ECU, then the temperature control is improved, but the device complexity increases

Engineering Contradiction:
Improveoperating temperature of ECUVSAvoidcomplexity of cooling system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat sink is merged with the existing mounting bracket structure, combining the mechanical support function with the thermal management function in a single integrated component. This eliminates the need for separate cooling apparatus while providing effective heat dissipation for the ECU, maintaining simplicity in the overall device design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Thermal management features are applied locally at the ECU mounting position rather than requiring system-wide cooling. The mounting bracket includes localized heat dissipation elements such as finned sections or thermally conductive pathways positioned specifically where the ECU contacts the bracket, providing targeted cooling without adding complex global thermal management systems.

Inventive Principle:
Principle #3Local quality

4Reliability

If the display receives excessive force during a crash, then the safety is compromised, but the mounting structure becomes more complex

Engineering Contradiction:
Improvesafety during crashVSAvoidcomplexity of mounting structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting bracket incorporates yieldable mounting elements and energy-absorbing features designed to deform in controlled ways during impact events. These beforehand cushioning elements, such as flexible mounting tabs or frangible fasteners, are built into the standard mounting structure to absorb crash forces and prevent the display from becoming a safety hazard, without requiring complex external safety systems.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the design and manufacturing of vehicle-mounted displays by accommodating both left and right-hand driving positions, reduces electromagnetic interference, enhances heat dissipation, and ensures the display's stability and safety during crashes.

Implementation Method 1

a heat sink mounted proximate to the ECU to provide cooling for the ECU

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

at least one cooling fin to provide heat dissipation for the system

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

an electromagnetic shield (EMC) adjacent to the ECU... The shielding element is an electromagnetic shield (EMC) to reduce radiation and electrical interference to and from the ECU

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentEP4196369B1Vehicle mounted display unit and vehicle therewith
Publication Date: 2024.08.07 MOTHERSON INNOVATIONS CO LTD
  • EP4196369B1 patent drawingFigure 1
  • EP4196369B1 patent drawingFigure 2
  • EP4196369B1 patent drawingFigure 3a

AI summary

The present disclosure refers to a vehicle mounted display unit (100) comprising a display frame (146); a display (148) attached to the display frame (146); an electronic control unit (ECU) (112) attached to the display frame (146); and a display adaptor (104) attached to the display frame (146) and acting as an attachment component; and at least one wire harness (108) characterized in that the vehicle mounted display unit comprises a display cover (140) and a display housing (142), wherein the display cover (140) and the at least one wiring harness (108) have two geometric configurations, one for the vehicle mounted display unit to be position left from the driver or passenger and one to be position right from the driver or passenger.