Vehicle Display Apparatus Inclined Screen Stepwise LED

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Solution Overview

Problem

Existing vehicle display apparatuses face challenges in achieving space-saving designs due to the need to prevent light reflection from returning to the occupant's eyes, which often results in a larger housing and increased overall size.

Innovation Solution

The vehicle display apparatus incorporates a display device with a display screen inclined relative to the optical axis of the emission light, an LED substrate with LED chips arranged stepwise along the inclination of the display screen, and a main housing with a specific opening configuration to emit display light while minimizing the apparatus's volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the display surface is disposed to be inclined with respect to the optical axis to prevent light reflection from returning to the occupant's eyes, then glare prevention is improved, but the housing size increases

Engineering Contradiction:
Improveglare preventionVSAvoidhousing size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent applies dimensionality change by arranging LED chips in a stepwise pattern along the inclination direction of the display surface. This creates a multi-level structure that accommodates the inclined display orientation while maintaining a compact housing footprint, effectively resolving the contradiction between glare prevention and housing size reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the spatial arrangement parameter of LED chips from a conventional flat layout to a stepwise inclined layout. This parameter change allows the light emission to follow the inclined display surface orientation, preventing glare while minimizing the housing volume required to accommodate this configuration.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the display surface is inclined to prevent light reflection, then occupant comfort is improved, but the device complexity increases

Engineering Contradiction:
Improvelight reflection controlVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the LED chip array into multiple stepped groups, with each group positioned at different heights and angles to match the inclined display surface. This segmentation approach simplifies the overall structure by breaking down the complex inclined arrangement into manageable modular sections, reducing manufacturing complexity while maintaining the glare prevention function.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If LED chips are arranged to follow the display screen inclination, then space utilization is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedisplay device volumeVSAvoidLED chip positioning precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating distinct zones or regions for LED chip placement, with each zone having specific positioning requirements relative to the inclined display surface. This localized approach to precision positioning allows different sections to be manufactured and assembled separately with manageable precision requirements, rather than requiring uniform high precision across the entire inclined surface.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a compact vehicle display apparatus by reducing the height and volume of the display device, while also efficiently dissipating heat generated by the LED chips and effectively managing light reflection to prevent glare for the driver.

Implementation Method 1

a backlight including an LED substrate which a plurality of LED chips are mounted on a substrate, the backlight irradiating the display with emission light

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

in a case where the display surface is disposed to be inclined with respect to the optical axis in order to prevent light reflected by the display surface of the indicator mounted in the housing from returning to the eyes of the occupant

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250170893A1Vehicle display apparatus
Publication Date: 2025.05.29 YAZAKI CORP
  • US20250170893A1 patent drawing
  • US20250170893A1 patent drawing
  • US20250170893A1 patent drawing

AI summary

A vehicle display apparatus includes a display device that emits display light toward a display surface of a vehicle, and a main housing. The display device includes a display including a display screen, a backlight including an LED substrate, and a device housing to which the LED substrate is assembled. The display screen is disposed to be inclined with respect to an optical axis of the emission light. The LED substrate is disposed to face the display screen. The plurality of LED chips are arranged along an inclination of the display screen to be shifted stepwise with respect to the optical axis direction along the optical axis.