Small Vehicle Door Lever and Latch Axis Integration

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Solution Overview

Problem

Small-sized vehicles require a simple and efficient lock mechanism for their doors that is easy to operate, as intricate mechanisms are not desirable and operability is crucial for such vehicles.

Innovation Solution

A door device with a swingable lever inside the door, where the rotational central axis of the lever supporting shaft is the same as the door lock's latch, allowing for easy interlocking without complex mechanisms, and the lever is positioned for easy access from both inside and outside, reducing the risk of interference during operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple lock mechanism is used, then the device complexity is reduced, but the reliability of door locking may be compromised

Engineering Contradiction:
Improvelock mechanism complexityVSAvoiddoor locking reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines the lever operation and latch locking functions into a single integrated mechanism. The lever directly operates the latch through a shared rotational axis, merging what could be separate components into one unified system that achieves both simplicity and reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lever serves multiple functions: it acts as both the operating handle for door opening and the driving element for the latch mechanism. This multi-functionality reduces overall device complexity while maintaining effective door locking through the integrated design

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the lever is positioned for easy access from outside, then the ease of operation is improved, but the lever may interfere with door operation during vehicle running

Engineering Contradiction:
Improvelever accessibilityVSAvoidlever interference during running
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The lever is positioned at a specific location on the door that optimizes accessibility while avoiding interference zones. By carefully selecting the local position of the lever, the design achieves easy access from outside without creating harmful interference during vehicle operation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of positioning the lever at the most accessible external point regardless of consequences, the design inverts the approach by considering operational constraints first and then optimizing accessibility within those constraints, placing the lever where it is sufficiently accessible but not in interference zones

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS9266414B2Door device of small-sized vehicle
Publication Date: 2016.02.23 HONDA MOTOR CO LTD
  • US9266414B2 patent drawing
  • US9266414B2 patent drawing
  • US9266414B2 patent drawing

AI summary

A door device of a small-sized vehicle, that enables easily interlocking a door lock and a lever is provided. An openable door 70 is provided to a side of a body, a lever 92 provided inside the door 70 for opening the door 70 is swingably provided, and a rotational central axis of a lever supporting shaft 120 turned by a swing of the lever 92 and a rotational central axis of a latch for a door lock (a lever member 144) driven by a turn of the supporting shaft 120 are made the same.