Vehicle Driving Force Control Device Torque Calculation Stability

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Solution Overview

Problem

Existing driving force control devices for vehicles with automatic transmissions face instability due to incorrect calculation of engine torque when there is a failure in the transmission, leading to excessively large torque output, especially when the actual gear ratio differs significantly from the instructed gear ratio.

Innovation Solution

A driving force control device that calculates output torque using either the actual gear ratio or the gear ratio instruction value based on the detected abnormality, selecting a larger gear ratio during failures to prevent excessive torque calculation and ensuring stability by using the gear ratio instruction value during normal operations to prevent fluctuations in driving force control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the actual gear ratio is used for torque calculation, then the torque calculation reflects the true transmission state, but control stability deteriorates due to fluctuation in revolution speed or sensor accuracy

Engineering Contradiction:
Improvegear ratio measurement accuracyVSAvoidcontrol stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent introduces an intermediary mechanism by comparing two gear ratio values (instruction value and calculated value) and selecting the appropriate one based on their agreement. This intermediary selection process mediates between the precision of actual measurement and the stability of control, using the instruction value as a stable reference when measurements fluctuate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously monitoring the agreement between the gear ratio instruction value and the calculated gear ratio value. When these values disagree beyond a threshold, the system feedbacks to use the instruction value instead, thereby stabilizing control against measurement fluctuations.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the gear ratio instruction value is used for torque calculation, then control stability is maintained, but accuracy deteriorates when transmission failure occurs and actual gear ratio deviates from instructed value

Engineering Contradiction:
Improvecontrol stabilityVSAvoidgear ratio measurement accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by making the gear ratio selection adaptive rather than fixed. The system dynamically switches between using the instruction value and the calculated value based on real-time agreement assessment, allowing it to optimize between stability and accuracy according to actual transmission conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter used for torque calculation (gear ratio value) based on the agreement between instruction and calculated values. When agreement is poor, it changes from using the calculated value to using the instruction value, thereby adapting to transmission anomalies.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the calculated gear ratio is used during transmission failure, then the true gear ratio is reflected, but excessive torque is calculated when actual gear ratio is much larger than instructed value

Engineering Contradiction:
Improvegear ratio measurement accuracyVSAvoidengine torque output
Core Design Contradiction:
Measurement precisionVSForce

Solution Approach 1:

The patent applies preliminary anti-action by preemptively checking the agreement between gear ratio values before using the calculated value for torque calculation. When disagreement is detected (indicating potential transmission failure), the system preemptively switches to using the instruction value, thereby preventing the harmful effect of excessive torque calculation before it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS7949451B2Driving force control device of vehicle
Publication Date: 2011.05.24 TOYOTA JIDOSHA KK
  • US7949451B2 patent drawing
  • US7949451B2 patent drawing
  • US7949451B2 patent drawing

AI summary

A powertrain manager executes a program including the steps of: reading an instruction gear ratio kgear(1) for transmission control; calculating an actual gear ratio kgear(2); determining that failure of an automatic transmission has occurred on a low gear side if relation of kgear(1)<{kgear(2)/α} or kgear(1)<{kgear(2)−β} is satisfied; and substituting larger one of kgear(1) and kgear(2) into a gear ratio for operation.