Vehicle Dust Removal Gas Temperature Control

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Solution Overview

Problem

Existing vehicle dust removing apparatuses can damage objects, such as window glass, when spraying gas in low-temperature environments due to significant temperature differences, potentially causing thermal cracking.

Innovation Solution

A vehicle dust removing apparatus that includes a temperature acquisition unit, a dust removing unit capable of spraying gases like carbon dioxide, nitrogen, or hydrogen, and a control unit that adjusts the temperature of the object or the gas to minimize temperature differences, thereby preventing damage. The control unit can increase the object's temperature, reduce the gas temperature, or select alternative gases based on the object's temperature to ensure safe dust removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If gas is sprayed to the surface of the window glass to remove dust, then dust removal effectiveness is improved, but the window glass can break due to large temperature difference between sprayed gas and window glass surface

Engineering Contradiction:
Improvedust removal effectivenessVSAvoidwindow glass integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system changes the temperature parameter of the sprayed gas by selecting different gas types (CO2, nitrogen, hydrogen) with different temperatures and solidification points. The control unit adjusts gas selection based on detected window glass temperature to maintain temperature compatibility and prevent thermal shock damage while preserving dust removal effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses inert gases (nitrogen, hydrogen) as alternatives to CO2 in low-temperature environments where CO2 would solidify. These inert gases remain in gaseous state at lower temperatures, providing a safe spraying medium that prevents both thermal shock and solidification issues while maintaining dust removal capability.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Productivity

If carbon dioxide is used as spraying gas, then dust removal performance is improved, but carbon dioxide solidifies and cannot be sprayed when temperature is lower than or equal to its solidification point

Engineering Contradiction:
Improvedust removal performanceVSAvoidoperational temperature range
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system changes the chemical composition parameter of the spraying gas from fixed CO2 to a selectable mixture including CO2, nitrogen, and hydrogen. This allows the system to adapt gas selection based on temperature conditions, maintaining dust removal performance across extended temperature ranges by switching to gases with lower solidification points when necessary.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system dynamically selects the appropriate gas type based on real-time temperature detection. The control unit adjusts gas composition in response to changing environmental conditions, enabling continuous operational adaptability across varying temperature scenarios while maintaining effective dust removal performance.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the temperature of the object to be processed is increased or the temperature of the gas is reduced, then temperature difference is reduced and damage is prevented, but additional control complexity is introduced

Engineering Contradiction:
Improveobject damage preventionVSAvoidtemperature control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs temperature detection feedback to monitor window glass surface temperature and uses this information to control gas selection and spraying parameters. This closed-loop feedback mechanism automatically adjusts operations to maintain temperature compatibility, preventing thermal shock damage without requiring complex manual control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the thermal properties of different gases themselves as the temperature adjustment mechanism. By selecting gases with appropriate temperatures and solidification points based on detected conditions, the system self-regulates temperature compatibility without requiring external heating or cooling devices, simplifying the overall control architecture.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively reduces damage to the object by minimizing temperature differences during dust removal, allowing for safe operation in low-temperature environments, including those on surfaces other than Earth, such as the moon or Mars, and efficiently uses gases like carbon dioxide by selecting nitrogen or hydrogen when necessary.

Implementation Method 1

an acquisition unit configured to acquire a temperature of an object to be processed of a vehicle that runs in a low-temperature environment

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 2

a dust removing unit configured to be able to reduce a temperature of gas to be sprayed to the object to be processed and remove dust by spraying gas to the object to be processed

Methodology Applied
Scientific EffectGas spraying: Fluid Spray

Data Source

PatentUS20230149947A1Vehicle dust removing apparatus
Publication Date: 2023.05.18 TOYOTA JIDOSHA KK
  • US20230149947A1 patent drawing
  • US20230149947A1 patent drawing
  • US20230149947A1 patent drawing

AI summary

A vehicle dust removing apparatus includes an acquisition unit configured to acquire a temperature of an object to be processed of a vehicle that runs in a low-temperature environment, a temperature of the object to be processed being configured to be able to be increased, a dust removing unit configured to be able to reduce a temperature of gas to be sprayed to the object to be processed and remove dust by spraying gas to the object to be processed, and a control unit configured to control spraying of the gas by the dust removing unit by at least one of increasing the temperature of the object to be processed and reducing the temperature of the gas based on the temperature of the object to be processed, acquired by the acquisition unit.