Vehicle Dust Sensor for Roadway Load Detection

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Solution Overview

Problem

Current methods for reducing dust resuspension by motor vehicles are inefficient and costly, as they require widespread installation of fine dust filtration systems that collect both harmful and harmless dust, leading to filter saturation and high maintenance costs, and human drivers often react too late to prevent dust resuspension.

Innovation Solution

A dust sensor that observes the roadway surface ahead of the vehicle using cameras, laser scanners, or radar systems to estimate road dust load in real-time, allowing for targeted measures such as adjusting vehicle speed or activating air cleaning systems only when high dust emissions are expected, and providing data for vehicle-to-vehicle communication and infrastructure management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If fine dust filtration systems are installed in all vehicles to reduce dust resuspension, then dust emission reduction is improved, but maintenance costs and operational complexity increase due to filter saturation and cleaning requirements

Engineering Contradiction:
Improvedust emissionVSAvoidfiltration system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The sensor system performs preliminary detection of dust-laden roadway sections before the vehicle reaches them. This allows the dust reduction system to be activated only when needed, rather than operating continuously or requiring permanent filtration infrastructure. The advance warning enables preventive action without the need for complex always-on filtration systems in every vehicle.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of implementing uniform dust filtration across all areas and times, the system applies dust reduction measures locally and selectively only on roadway sections identified as dust-laden. This targeted approach reduces the overall complexity and cost of dust management infrastructure while maintaining effectiveness where it is most needed.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If filters are installed to collect fine dust from ambient air, then dust removal efficiency is improved, but filter maintenance frequency and disposal costs increase due to quick saturation

Engineering Contradiction:
Improvefine dust contentVSAvoidfilter maintenance time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The sensor system detects dust-laden sections in advance, allowing the vehicle and infrastructure to prepare for dust reduction needs before arrival. This preliminary detection enables dust collection systems to be activated only when approaching contaminated areas, reducing overall filter usage and extending maintenance intervals.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of continuous dust collection, the system uses periodic activation based on sensor detection of dust-laden sections. Dust filtration and collection operations are performed intermittently only when and where dust contamination is detected, rather than operating continuously, thereby reducing filter saturation rate and maintenance frequency.

Inventive Principle:
Principle #19Periodic action

3Loss of information

If drivers manually respond to dust conditions, then reaction time is improved, but dust resuspension prevention effectiveness decreases because drivers react too late

Engineering Contradiction:
Improvedust load informationVSAvoidreaction time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The sensor system provides continuous feedback about dust load conditions on roadway sections ahead of the vehicle. This real-time information is processed and communicated to the driver or control system, enabling timely responses to dust conditions that manual observation cannot detect. The automated feedback loop eliminates the delay between dust condition occurrence and driver awareness.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual driver observation and judgment of dust conditions with automated sensor-based detection and information processing. Optical sensors, laser scanners, or radar systems objectively measure dust load characteristics that human drivers cannot perceive, substituting mechanical human response with automated electronic detection and control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Object-affected harmful factors

If widespread dust collection infrastructure is deployed, then environmental benefit is improved, but cost and resource expenditure increase due to collecting non-harmful coarse dust as well

Engineering Contradiction:
Improveenvironmental impactVSAvoiddust collected
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The sensor system enables differentiated treatment of dust particles based on location and characteristics. By identifying specific roadway sections with high dust load, the system activates collection measures only where necessary, rather than uniformly collecting all dust particles. This selective approach reduces the total volume of dust collected while maintaining environmental benefits in contaminated areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Advance detection of dust-laden sections allows for targeted dust collection strategies to be implemented only when and where harmful dust is present. This preliminary identification enables resource-efficient dust management by avoiding unnecessary collection of harmless dust in clean areas, reducing overall material handling requirements.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for focused reduction of dust resuspension on heavily contaminated sections, reducing environmental impact and maintenance costs by implementing measures only where needed, and providing timely and accurate dust load data for informed decision-making.

Implementation Method 1

A sensor 2 arranged on a motor vehicle 1 for observing a part of a roadway surface 3 situated ahead of the vehicle in a direction of travel. A sensor of said type makes it possible to obtain images of the roadway surface in an arbitrary range of the electromagnetic spectrum, such as for example visible or invisible light or radar waves.

Methodology Applied
Scientific EffectElectromagnetic radiation detection: Radar

Data Source

PatentUS10293824B2Dust resuspension system for a motor vehicle
Publication Date: 2019.05.21 FORD GLOBAL TECH LLC
  • US10293824B2 patent drawing

AI summary

A dust resuspension system for a vehicle includes one or more dust sensors mounted to a roof, the dust sensors being configured to observe a part of a roadway surface situated ahead of the vehicle in a direction of travel and provide data of a magnitude of a road dust load of the roadway surface based on type of road surface. The system also includes a device configured to, in response to the data indicating that the magnitude of the road dust load being above a predefined threshold, implement a dust resuspension measure, wherein the measure activates a brake system to impose a forced speed restriction.