Vehicle Operational Efficiency Reports with Digital Twin Validation

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Solution Overview

Problem

Existing efficiency prediction systems, particularly in the aviation industry, are inadequate as they rely on static rule-based or semi-automated methods that fail to continuously learn from operational experiences, leading to inefficiencies that may go unnoticed.

Innovation Solution

A machine learning efficiency framework utilizing an unsupervised anomaly detection model and a reinforcement learning-based generative pre-trained model to generate operational efficiency reports, leveraging digital twins for validation, and providing continuous learning to improve efficiency in vehicle operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If static rule-based or semi-automated methods are used for efficiency prediction, then device complexity is reduced, but productivity and measurement precision deteriorate due to inability to continuously learn from operational experiences

Engineering Contradiction:
Improveefficiency prediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces static rule-based mechanical systems with a machine learning-based computational system. The ML framework continuously learns from operational data to generate efficiency predictions, substituting the rigid mechanical rule-based approach with an adaptive intelligent system that improves accuracy over time without proportionally increasing complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements self-service through automated ML model training and validation processes. The framework automatically ingests operational data, trains models, validates predictions, and generates efficiency recommendations without requiring manual intervention, thereby improving productivity while keeping operations simple

Inventive Principle:
Principle #25Self-service

2Measurement precision

If machine learning framework with multiple models is implemented, then measurement precision and productivity improve through continuous learning, but device complexity increases due to multiple components and processes

Engineering Contradiction:
Improveanomaly detection accuracyVSAvoidframework complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the efficiency prediction system into distinct functional modules: unsupervised anomaly detection model, supervised efficiency prediction model, and validation model. Each segment performs a specific function, allowing the complex overall system to be managed through modular components that can be developed, validated, and maintained independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a validation model as an intermediary between the efficiency prediction model and the final output. This intermediary layer validates predictions before they are acted upon, improving measurement precision by filtering out false positives while maintaining manageable complexity through a clear separation of concerns

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If validation processes are added to verify efficiency reports, then reliability improves, but loss of time increases due to additional processing steps

Engineering Contradiction:
Improveprediction reliabilityVSAvoidvalidation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs validation actions preliminarily by training the validation model in advance on historical data. The model learns validation rules beforehand, enabling rapid real-time validation of predictions without requiring complex runtime analysis. This preliminary training reduces validation time while maintaining high reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback loops where validation results are fed back to improve the efficiency prediction model. This continuous feedback mechanism increases reliability over time by learning from validation outcomes, while the automated feedback process minimizes time loss through efficient iterative improvement

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4621630A1Systems, apparatuses, methods, and computer program products for efficiency predictions using artificial intelligence framework
Publication Date: 2025.09.24 HONEYWELL INTERNATIONAL INC
  • EP4621630A1 patent drawingFigure 1
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  • EP4621630A1 patent drawingFigure 3

AI summary

Embodiments of the present disclosure provide techniques for generating validated operational efficiency reports. The techniques may include receiving operational data associated with at least one vehicle operation; generating, based on the operational data and using a machine learning efficiency framework, one or more initial operational efficiency reports comprising one or more efficiency-based modification parameters configured for adjusting one or more operational parameters associated with a subsequent vehicle operation; generating one or more validated efficiency reports based on the one or more initial operational efficiency reports and using one or more simulation engines; and initiating performance of one or more prediction-based actions based on the validated efficiency reports.