Vehicle Electrical System Sub-Network Segmentation

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Solution Overview

Problem

Current on-board electrical systems in motor vehicles face challenges in ensuring reliable and continuous power supply to safety-critical components, particularly with the introduction of new electronic and mechatronic systems, as failures can lead to sudden malfunctions and safety hazards, especially in autonomous or semi-autonomous driving systems.

Innovation Solution

The implementation of a multi-sub-network electrical system with different security levels, where consumers are assigned based on their criticality, with redundant supplies for high-security components, fault-tolerant connections for medium-security components, and single-supply connections for non-security components, using independent energy sources like batteries and generators, and switches to manage energy distribution and disconnect defective networks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single on-board electrical system is used to supply all consumers, then the device complexity is low, but the reliability of safety-critical consumers deteriorates because a single fault can cause system-wide failure

Engineering Contradiction:
Improvereliability of safety-critical consumersVSAvoidcomplexity of on-board electrical system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The on-board electrical system is divided into multiple independent sub-networks (first sub-network, second sub-network, etc.), each with its own energy supply. Safety-critical consumers are connected to multiple sub-networks so that if one sub-network fails, the consumer can still be supplied by other sub-networks, thereby improving reliability without requiring a complete system redesign.

Inventive Principle:
Principle #1Segmentation

2Reliability

If redundant energy supplies are provided for safety-critical consumers, then the reliability improves, but the device complexity and energy loss increase

Engineering Contradiction:
Improveavailability of energy supplyVSAvoidenergy loss in electrical system
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system employs controllable switching elements that dynamically connect or disconnect energy supplies based on operational needs. During normal operation, consumers are connected to a single active energy supply to minimize energy loss. When a fault is detected or during startup phases, the switching elements dynamically reconfigure connections to provide redundant supplies, thereby maintaining reliability while minimizing unnecessary energy consumption.

Inventive Principle:
Principle #15Dynamics

3Reliability

If controllable switching elements are added to manage energy distribution, then the reliability and control capability improve, but the device complexity increases

Engineering Contradiction:
Improvefault tolerance of electrical systemVSAvoidnumber of switching elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different consumers are treated differently based on their security levels. Safety-critical consumers are connected to multiple sub-networks with controllable switching elements for redundant supply, while non-critical consumers are connected to a single sub-network without additional switching elements. This localized application of redundancy and switching elements optimizes fault tolerance for critical systems while minimizing overall device complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP3197726B1Vehicle electrical system
Publication Date: 2020.02.26 ROBERT BOSCH GMBH
  • EP3197726B1 patent drawingFigure 1
  • EP3197726B1 patent drawingFigure 2

AI summary

The invention relates to a vehicle electrical system (10) with a plurality of loads and to a method for supplying a plurality of loads (30, 32, 34, 36, 38) in such a vehicle electrical system. The loads (30, 32, 34, 36, 38) are associated with different security levels.