Vehicle Emissions Management With Real-Time Engine Performance Constraints

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Solution Overview

Problem

Diesel engines face challenges in reducing NOx emissions while maintaining fuel efficiency, as mere manipulation of engine operation may not sufficiently lower NOx to mandated levels, necessitating the use of after-treatment systems.

Innovation Solution

The method involves sensing engine operation data, evaluating a response model to determine engine performance deviation, and setting a performance constraint to maintain engine performance within a control objective, thereby optimizing fuel system and air handling references to balance engine performance and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If engine operation is manipulated to lower NOx emissions (lowering intake temperature, reducing power output, retarding injector timing, reducing combustion temperature), then NOx emissions are reduced, but fuel efficiency deteriorates

Engineering Contradiction:
ImproveNOx emissionsVSAvoidfuel efficiency
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent introduces a supervisory controller as an intermediary layer between the engine control and the environment. This controller dynamically selects operating points along a fuel-emissions tradeoff curve, mediating between the conflicting goals of low NOx emissions and high fuel efficiency by choosing optimal compromise points based on real-time conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts engine operating parameters by selecting different operating points along the tradeoff curve based on real-time conditions. The supervisory controller continuously monitors engine operation and adapts the fuel injection and air handling references to maintain optimal balance between emissions and fuel efficiency throughout the engine lifecycle

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If after-treatment systems are implemented to reduce NOx emissions to mandated levels, then emissions compliance is achieved, but system complexity and cost increase

Engineering Contradiction:
ImproveNOx emissions complianceVSAvoidsystem complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The supervisory controller performs preliminary actions by proactively managing engine performance deviation throughout the engine lifecycle. It anticipates performance degradation and adjusts operating parameters in advance to maintain optimal emissions performance, reducing the burden on after-treatment systems and extending their effective lifespan

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback by monitoring engine performance deviation from expected baseline performance. The supervisory controller uses this feedback to dynamically adjust fuel injection and air handling references, creating a closed-loop control system that maintains optimal emissions performance without requiring complex additional hardware

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If engine performance deviation is allowed to accumulate over time, then fuel efficiency may improve temporarily, but engine performance deteriorates

Engineering Contradiction:
Improvefuel efficiencyVSAvoidengine performance consistency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The supervisory controller continuously monitors engine performance deviation and uses this feedback to make real-time adjustments to fuel injection and air handling references. This closed-loop control prevents performance deviation from accumulating to detrimental levels while maintaining optimal fuel efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary action by proactively managing performance deviation before it accumulates to harmful levels. The supervisory controller anticipates performance degradation trends and adjusts operating parameters in advance to maintain consistent engine performance throughout the lifecycle

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12345185B2Vehicle emissions management
Publication Date: 2025.07.01 CUMMINS INC
  • US12345185B2 patent drawing
  • US12345185B2 patent drawing
  • US12345185B2 patent drawing

AI summary

Disclosed herein are devices, systems, and methods relating to balancing engine performance and engine emissions of an engine in a vehicle in real time. In an example, a method can include sensing operation data indicative of an engine response during a current engine operation. The current ending operation can include a supervisory control of engine emissions. The method can include evaluating a response model to determine engine performance deviation data corresponding to an expected baseline engine performance and an expected current engine performance at the current engine operation. This evaluation can be performed via controller. This evaluation can be based on the operation data. The method can include generating and setting a performance constraint in response to evaluating the response model. The performance constraint can be set such that the engine performance deviation data is maintained at a controls objective that inhibits deterioration of the engine performance over time.