Vehicle Engine Restart Control via Clutch and Fuel Injection

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Solution Overview

Problem

Existing engine restart systems in heavy-duty vehicles face challenges in ensuring stability and success of engine restarts while the vehicle is moving, particularly after a cancelled first restart attempt.

Innovation Solution

A computer system that receives data indicative of a cancelled first engine restart attempt, postpones a second restart attempt by a predefined time, decreases the engine speed threshold for fuel injection, and performs the second restart attempt using a controllable clutch while controlling a fuel injector to inject fuel at the decreased threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the engine restart is attempted immediately after a cancelled first attempt, then the restart frequency and responsiveness are improved, but the vehicle stability and success rate deteriorate

Engineering Contradiction:
Improveengine restart frequencyVSAvoidvehicle stability during restart
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary actions before the second engine restart attempt by postponing it for a predefined time period after a cancelled first attempt. This delay allows the vehicle to stabilize and conditions to improve, increasing the likelihood of a successful restart while maintaining system responsiveness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the engine restart strategy based on real-time conditions. After a cancelled attempt, the system modifies the timing and parameters of the second attempt, making the restart process adaptive rather than fixed, thereby balancing responsiveness with stability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the engine speed threshold for fuel injection is maintained at standard levels, then the engine protection and control simplicity are improved, but the fuel efficiency and restart success rate deteriorate

Engineering Contradiction:
Improveengine protectionVSAvoidfuel efficiency during restart
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system changes the engine speed threshold parameter for fuel injection during restart operations. By lowering this threshold, the system enables fuel injection at lower engine speeds, improving fuel efficiency and restart success rate while maintaining appropriate engine protection through controlled parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the controllable clutch is prioritized for engine restart over other alternatives, then the fuel efficiency is improved, but the system complexity and control difficulty increase

Engineering Contradiction:
Improvefuel efficiencyVSAvoidclutch control system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The controllable clutch acts as an intermediary mechanism to transfer rotational energy from the wheels to the engine during restart. By prioritizing this intermediate solution, the system achieves better fuel efficiency compared to direct starter motor cranking, while the clutch's inherent control capabilities manage the complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4556705A1System and method of controlling a vehicle
Publication Date: 2025.05.21 VOLVO TRUCK CORP
  • EP4556705A1 patent drawingFigure 1
  • EP4556705A1 patent drawingFigure 2
  • EP4556705A1 patent drawingFigure 3

AI summary

The present disclosure relates to a computer system (100) for restarting an internal combustion engine (12) of a vehicle (10), while the vehicle is moving, the computer system comprising processing circuitry (102) configured to receive data indicative of an abortion of a first restart engine attempt; on the basis of the received data, determine to postpone a second restart engine attempt a predefined time period; determine to decrease an engine speed threshold for when fuel is allowed to be injected into the engine; after expiration of the predefined time period, perform the second restart engine attempt by controlling a controllable clutch to restart the engine, while further allowing a fuel injector to inject a first fuel portion into the engine at the decreased engine speed threshold.