Vehicle Fault Code Categorization for Collision Repair Assessment

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Solution Overview

Problem

Existing vehicle diagnostic systems fail to distinguish between collision-related and mechanical fault codes, leading to potential misattribution of repair costs and insurance coverage.

Innovation Solution

A vehicle diagnostic system that categorizes fault codes into collision and mechanical fault codes using a fault code evaluation program, utilizing a database of designated fault codes and damage information to generate an electronic report for accurate repair assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a diagnostic scan is performed to identify all fault codes in a vehicle, then comprehensive fault detection is achieved, but the ability to distinguish between collision-related and mechanical failure fault codes is lost

Engineering Contradiction:
Improvefault code categorization accuracyVSAvoidfault code origin information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent segments fault codes into distinct categories (collision-related vs. mechanical failure) by introducing a categorization system that divides the unified fault code data into separate groups. This segmentation allows the system to maintain comprehensive fault detection while simultaneously providing precise categorization of fault origins through structured data organization and analysis algorithms.

Inventive Principle:
Principle #1Segmentation

2Productivity

If all fault codes are treated equally without categorization, then simplified processing is achieved, but repair cost attribution and insurance coverage determination become inaccurate

Engineering Contradiction:
Improvediagnostic processing speedVSAvoidrepair cost attribution accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by categorizing fault codes into collision-related and mechanical failure groups during the diagnostic scanning process itself, rather than requiring separate analysis steps later. This preliminary categorization is embedded in the data collection phase, enabling both efficient processing and accurate repair cost attribution without requiring additional time-consuming analysis steps.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a detailed analysis of each fault code is performed to determine collision relevance, then accurate repair identification is achieved, but diagnostic time and complexity increase

Engineering Contradiction:
Improvecollision-related repair identification accuracyVSAvoiddiagnostic time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual or mechanical analysis of each fault code with an automated electronic classification system that uses pre-programmed criteria and algorithms to rapidly categorize fault codes. This substitution of automated electronic processing for manual analysis maintains high accuracy in identifying collision-related repairs while dramatically reducing diagnostic time and complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12511954B1Vehicle diagnostic system and method for categorizing and reporting fault codes
Publication Date: 2025.12.30 OPUS IVS INC
  • US12511954B1 patent drawing
  • US12511954B1 patent drawing
  • US12511954B1 patent drawing

AI summary

A method and system of diagnosing a vehicle electrical system and categorizing fault codes includes using a vehicle diagnostic computer tool that is configured to be connected to a diagnostic port of a vehicle to be in communication with an electronic system of the vehicle and running a diagnostic application program with the vehicle diagnostic computer tool to determine fault codes present in the electronic system of the vehicle. The method and system further include processing the fault codes with a fault code evaluation program to categorize the fault codes into collision fault codes that are deemed to have resulted from collision damage to the vehicle or mechanical fault codes that are deemed to not have resulted from collision damage to the vehicle. The vehicle diagnostic system generates a report file listing the fault codes as categorized.