Vehicle Fault Prediction Using Temporal Data Mining

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Solution Overview

Problem

Traditional fault diagnosis systems in vehicles rely on limited snap-shot data from diagnostic trouble codes (DTCs) and operating parameters, failing to provide early warnings for component or system failures, which can lead to unexpected incidents and customer dissatisfaction.

Innovation Solution

A multi-tiered fault diagnosis and prognosis system using temporal data mining of DTCs and vehicle parameters to identify patterns associated with impending failures, employing a classifier trained with historical data to generate early warnings through off-board and on-board analysis, enabling predictive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional DTC-based diagnostic systems are used, then the system structure remains simple, but the system cannot provide early warnings for component failures

Engineering Contradiction:
Improveearly warning capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary analysis of DTC sequences and operating parameters to identify patterns that precede component failures. By analyzing historical data and temporal patterns before actual failures occur, the system provides early warnings without requiring complex real-time monitoring infrastructure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system transitions from analyzing single-snapshot DTC data to analyzing temporal sequences of DTCs and operating parameters. This dimensional change from static to temporal analysis enables early failure detection while maintaining computational efficiency through pattern recognition algorithms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If snapshot data from DTCs is used, then data processing is simple, but the diagnostic information is insufficient for predicting failures

Engineering Contradiction:
Improvediagnostic information completenessVSAvoiddata processing time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The system continuously collects and analyzes sequences of DTCs and operating parameters over time, transforming discrete snapshot data into continuous temporal patterns. This continuous analysis provides comprehensive diagnostic information while using efficient algorithms to minimize processing time.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system pre-processes and stores temporal patterns of DTC sequences and operating parameters during normal operation. When failure prediction is needed, the pre-analyzed patterns enable rapid diagnosis without requiring intensive real-time computation, thus reducing processing time while maintaining information completeness.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If temporal data mining with machine learning is implemented, then early warning accuracy improves, but computational requirements increase

Engineering Contradiction:
Improvefailure prediction accuracyVSAvoidcomputational energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system segments the temporal data analysis into distinct phases: data collection, pattern identification, and failure prediction. By dividing the computational task into manageable segments and applying machine learning algorithms only to critical pattern recognition, the system achieves high prediction accuracy while controlling energy consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies machine learning algorithms selectively to the most informative features and patterns in the temporal data, rather than processing all data equally. This partial application of complex algorithms to critical subsets of data maintains high prediction accuracy while reducing overall computational energy requirements.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8676432B2Fault prediction framework using temporal data mining
Publication Date: 2014.03.18 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8676432B2 patent drawing
  • US8676432B2 patent drawing
  • US8676432B2 patent drawing

AI summary

A vehicle fault diagnosis and prognosis system includes a computing platform configured to receive a classifier from a remote server, the computing platform tangibly embodying computer-executable instructions for evaluating data sequences received from a vehicle control network and applying the classifier to the data sequences, wherein the classifier is configured to determine if the data sequences define a pattern that is associated with a particular fault.