Vehicle Flap Linkage for Low-Force Secure End Positioning

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Solution Overview

Problem

Existing vehicle mechanisms require high system forces to operate and are inadequately secured in end positions, leading to unwanted positioning movements.

Innovation Solution

A vehicle with a movable flap utilizing a multi-joint mechanism, including a spring device and Bowden cable, allows for low-force operation and secure positioning in open or closed states, using a four-bar mechanism or other joint configurations to maintain the flap in desired positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing vehicle mechanisms are used to operate the flap, then the flap can be moved between open and closed positions, but high system forces are required and the mechanisms are inadequately secured in end positions

Engineering Contradiction:
Improvesecuring in end positionsVSAvoidsystem forces
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent applies a dynamic multi-joint mechanism that automatically adapts its mechanical advantage ratio throughout the flap's range of motion. The mechanism transitions from a first mechanical advantage ratio during initial movement to a second mechanical advantage ratio near end positions, providing high securing force exactly when needed while requiring low force during most of the travel. This dynamic adaptation resolves the contradiction between low operating force and high securing force in end positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanism changes its mechanical advantage parameter continuously as the flap moves between open and closed positions. By varying the mechanical advantage ratio as a function of position, the system achieves low force requirements during traversal while providing high securing forces at end positions, directly resolving the force-security contradiction.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If complex mechanisms are used to secure the flap against unwanted movements, then positioning stability is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning stabilityVSAvoidmechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The dynamic multi-joint mechanism provides inherent stability at end positions through its varying mechanical advantage characteristics, eliminating the need for additional complex locking mechanisms. The mechanism naturally resists unwanted movements at end positions due to its mechanical properties, achieving high positioning stability with relatively simple structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanism serves itself by using its own dynamic mechanical advantage characteristics to provide securing force and prevent unwanted movements. No separate complex securing mechanism is needed - the multi-joint mechanism inherently provides both movement control and positioning stability throughout its range of motion.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces operational forces and securely holds the flap in position, preventing unwanted movements while maintaining structural simplicity and space efficiency.

Implementation Method 1

the rotating element is acted upon by a spring device with a spring force acting in the direction of a rotational position of the rotating element

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

an actuating force counteracting the spring force of the torsion spring can be applied to the rotating element via a Bowden cable

Methodology Applied
Scientific EffectMechanical force transmission: Mechanical Force

Data Source

PatentEP4201724B1Vehicle with a movable flap
Publication Date: 2024.04.03 VALMET AUTOMOTIVE OY
  • EP4201724B1 patent drawingFigure 1
  • EP4201724B1 patent drawingFigure 2
  • EP4201724B1 patent drawingFigure 3

AI summary

A vehicle (1) is described with a movable flap (4) that can be adjusted via a multi-link mechanism (6) between an open position, in which an opening (5) of a vehicle body (2) is exposed to the flap (4), and a closed position, in which the opening (5) is closed by the flap (4). The flap (4) is rotatable about a pivot axis (7) of a first pivot joint (8) fixed to the vehicle body. A lever (9) of the multi-link mechanism (6) is rotatably connected to the flap (4) via a second pivot joint (10). The lever (9) is additionally rotatably connected via a third pivot joint (11) to a pivot element (12), which is rotatable about a pivot axis (13) of a fourth pivot joint (14) fixed to the vehicle body.The rotary element (12) is subjected to a spring force by a spring assembly (15) acting in the direction of a rotational position of the rotary element (12), which the rotary element (12) assumes in the open or closed position. An actuating force opposing the spring force of the spring assembly (15) can be applied to the rotary element (12) via a Bowden cable (18).