Vehicle Proximity Sensing With Floating Electrodes in Tight Spaces

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Solution Overview

Problem

Current vehicle sensor systems face challenges in achieving high sensor surface density and effective sensing areas due to interference from metal components and the need for physical connections, which limits their functionality and installation in tight spaces.

Innovation Solution

The implementation of a proximate sensor system that uses an electrically floating sensing surface, not physically connected to the controller, which establishes an additional sensing zone through its position relative to a primary sensor, allowing for increased sensing area and density without altering existing sensor layouts or connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sensor mat with physical electrical connections is used for occupancy detection, then reliable signal transmission is achieved, but sensor surface density and sensing area are limited due to wiring constraints

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidsensing area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent extracts the electrical connection requirement from the sensing surface itself. The sensor mat is decoupled from direct electrical connections by introducing a shield mat that carries the electrical signals, allowing the sensor mat to be fully dedicated to sensing without wiring constraints

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The shield mat serves as an intermediary between the sensor mat and the controller. It carries the electrical signals from the sensing loops without interfering with the sensing function, enabling extended sensing areas without additional wiring complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a shield mat is added to block interference from metal components, then sensing accuracy is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvesensing accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The shield mat performs multiple functions simultaneously: it shields the sensor mat from electromagnetic interference from metal components, serves as a return path for electrical signals, and can be integrated with existing vehicle structures. This multi-functionality reduces overall system complexity despite adding a component

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If sensor density is increased by stitching more wires closer together, then sensing resolution is improved, but risk of wire damage and manufacturing difficulty increase

Engineering Contradiction:
Improvesensing resolutionVSAvoidmanufacturing ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The sensing function is segmented into sensing loops on the sensor mat, while the electrical connection function is separated onto the shield mat. This allows high-density sensing loops to be stitched without the constraints of traditional wiring, as the shield mat provides a robust separate pathway for electrical signals

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances sensing capabilities by providing extended sensing zones in previously inaccessible areas, improving hand and occupant detection sensitivity while maintaining existing manufacturing benefits and avoiding the complexity of additional electrical connections.

Implementation Method 1

The electrical field generated by the first electrode induces a corresponding charge on the second electrode

Methodology Applied
Scientific EffectElectric field induction: Electrostatic Induction

Implementation Method 2

proximity of a conductive material on or near the first or second electrode alters the electrical signal received back by the controller from the first electrode

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Data Source

PatentUS20240168591A1Systems and methods for extended proximate sensing in a vehicle
Publication Date: 2024.05.23 JOYSON SAFETY SYSTEMS ACQUISITION LLC
  • US20240168591A1 patent drawing
  • US20240168591A1 patent drawing
  • US20240168591A1 patent drawing

AI summary

A sensor system includes a first electrode serving as a primary electrode with a controller electrically and physically coupled to the first electrode. Computer executable instructions execute software commands on the controller causing the controller to apply a voltage to the first electrode to generate an electric field around the first electrode. A second electrode has at least a portion of the second electrode being disposed within the electrical field generated by the first electrode, and the second electrode operates while being physically decoupled from the controller. The electrical field generated by the first electrode induces a corresponding charge on the second electrode, and proximity of a conductive material on or near the first or second electrode alters the electrical signal received back by the controller from the first electrode to allow for sensing the conductive material.