Vehicle front structure

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Solution Overview

Problem

In fuel cell vehicles, the water heater located in the front compartment experiences excessive heat dissipation due to low-temperature blowing wind, leading to reduced heating performance and increased power consumption, especially at high vehicle speeds in winter.

Innovation Solution

The water heater is positioned behind the rear wall of a partitioned front trunk, creating a low air velocity area that shields it from the blowing wind, and is securely supported by a transaxle or suspension tower, allowing for efficient heat retention and flexible layout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the water heater is located in the front compartment, then it can be positioned in the engine compartment space, but the blowing wind causes excessive heat dissipation and reduced heating performance

Engineering Contradiction:
Improvespace utilizationVSAvoidheat dissipation
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The front compartment is divided into two separate spaces by a partition wall: a front trunk space and a water heater space. This segmentation allows the water heater to be positioned in the front compartment while being protected from blowing wind by the partition wall, thus resolving the contradiction between space utilization and heat dissipation protection.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the water heater is located in the front compartment, then it can utilize the engine compartment space, but the blowing wind increases power consumption

Engineering Contradiction:
Improvespace utilizationVSAvoidpower consumption
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The front compartment is divided into two separate spaces by a partition wall: a front trunk space and a water heater space. This segmentation allows the water heater to be positioned in the front compartment while being protected from blowing wind by the partition wall, thus resolving the contradiction between space utilization and power consumption reduction.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the water heater is located in the front compartment, then it can be positioned in the engine compartment space, but the blowing wind reduces heating performance

Engineering Contradiction:
Improvespace utilizationVSAvoidheating performance
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The front compartment is divided into two separate spaces by a partition wall: a front trunk space and a water heater space. This segmentation allows the water heater to be positioned in the front compartment while being protected from blowing wind by the partition wall, thus resolving the contradiction between space utilization and heating performance maintenance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses heat dissipation from the water heater, maintaining heating performance and reducing power consumption during high-speed winter driving by minimizing wind impact and optimizing space utilization.

Implementation Method 1

cooling water heated by waste heat from the fuel cell stack is supplied to a heater core

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the front compartment is provided with a front trunk that is partitioned from other spaces by a wall, and the water heater is located behind a rear wall portion of the front trunk

Methodology Applied
Scientific EffectWind shielding: Physical Containment

Data Source

PatentUS20240234756A9Vehicle front structure
Publication Date: 2024.07.11 TOYOTA JIDOSHA KK
  • US20240234756A9 patent drawing
  • US20240234756A9 patent drawing
  • US20240234756A9 patent drawing

AI summary

A front structure of a fuel cell vehicle is provided, which can suppress blowing wind from hitting a water heater located in a front compartment. A fuel cell vehicle is equipped with a water heater that heats water to warm air for air-conditioning in a front compartment that is separated from a vehicle cabin by a dash panel. A front trunk is provided within the front compartment. The front trunk is divided from other spaces by wall portions. The water heater is located behind the rear wall portion of the front trunk.