Vehicle Glass Heating Film Layout for Fog-Free Sensor Areas

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Solution Overview

Problem

The existing technologies for vehicle windshields face challenges in maintaining the sensing performance of devices due to freezing and fogging, especially when the heating film is constrained by non-rectangular shapes, leading to impaired heating distribution and device functionality.

Innovation Solution

A glass solution with a heating film attached to the interior side of the windshield, featuring a substrate with a heating element divided into multiple heating areas sharing a busbar, ensuring uniform heating and reducing the impact of shape constraints on heating distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a beating film is applied to an area where a device is placed on the interior side of the glass, then freezing and fogging of the glass are prevented, but the shape of the film is constrained and cannot be rectangular

Engineering Contradiction:
Improveprevention of freezing and foggingVSAvoidrectangular shape of film
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The heating film is divided into multiple heating areas (first heating area, second heating area, third heating area) that can be configured in non-rectangular patterns to adapt to the constrained space around devices while maintaining effective heating coverage to prevent freezing and fogging

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the shape of the film is non-rectangular, then the film can be applied to constrained areas, but the film cannot be uniformly heated and sensing performance is impaired

Engineering Contradiction:
Improveadaptation to constrained areasVSAvoiduniform heating distribution
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Different heating areas are designed with different configurations (first heating area with first busbar, second heating area with second busbar, third heating area with third busbar) to provide localized heating quality appropriate for different regions of the constrained space, ensuring uniform temperature distribution across the entire film area

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents impairment of device sensing performance by ensuring consistent heating across non-rectangular shapes, reducing the variation in interpolar distances and enhancing heat distribution, thus addressing freezing and fogging issues.

Implementation Method 1

a heating element formed on the substrate, and a busbar connected to the heating element; the film has a heating zone divided into two or more heating areas

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11924931B2Glass
Publication Date: 2024.03.05 AGC INC
  • US11924931B2 patent drawing
  • US11924931B2 patent drawing
  • US11924931B2 patent drawing

AI summary

The present invention relates to glass for vehicles including a glass plate; an information transmitting/receiving area, defined in the glass, via which a device mounted in a vehicle transmits or receives information; and a film that heats the information transmitting/receiving area, the film being attached to an area overlapping the information transmitting/receiving area in an interior side of the glass plate in a vehicle in a planar view; wherein the film includes a substrate, a heating element formed on the substrate, and a busbar connected to the heating element; the film has a heating zone divided into two or more heating areas; and the two or more of the heating areas share at least one busbar and are connected in series.