Vehicle Heater Backflow Layout for Uniform Heat Transfer

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Solution Overview

Problem

Existing vehicle heaters face inefficiencies in heat transfer from combustion waste gases to the heat exchanger housing due to non-uniform flow distribution and resistance, leading to uneven heat transfer across the circumference.

Innovation Solution

The design features a smaller flow cross section in the outlet circumferential area of the heat exchanger housing, creating a throttling effect that directs combustion waste gases to flow into other areas, combined with a stepped expansion to equalize flow conditions, and the use of heat transfer ribs to influence flow and enhance heat transfer uniformly across the circumference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the flow cross section in the outlet circumferential area is made smaller to create a throttling effect, then heat transfer uniformity is improved, but flow resistance increases

Engineering Contradiction:
Improveheat transfer uniformityVSAvoidflow resistance
Core Design Contradiction:
Manufacturing precisionVSStress or pressure

Solution Approach 1:

The patent applies local quality by creating a smaller flow cross section specifically in the outlet circumferential area where the waste gas outlet is located, while maintaining larger cross sections in other areas. This localized modification creates a throttling effect that increases flow resistance selectively in the outlet area, redirecting combustion waste gases to flow more uniformly through other circumferential areas, thereby improving heat transfer uniformity without significantly increasing overall flow resistance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces asymmetry in the flow cross section design, making it non-uniform across different circumferential areas. The outlet circumferential area has a smaller flow cross section compared to other areas, creating an asymmetric flow distribution that compensates for the natural tendency of gases to concentrate in the shortest flow path, thus achieving more uniform heat transfer across the heat exchanger housing circumference

Inventive Principle:
Principle #4Asymmetry

2Use of energy by moving object

If heat transfer ribs are added to increase heat transfer, then heat transfer efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs heat transfer ribs that extend into the waste gas backflow space from the heat exchanger housing, creating a structure that serves dual purposes: the ribs themselves act as heat transfer surfaces while also influencing the flow distribution of combustion waste gases. The flow naturally follows the ribs, enhancing heat transfer without requiring additional active components or complex control systems, thus improving heat transfer efficiency while maintaining relatively simple device structure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The heat transfer ribs serve multiple functions simultaneously: they act as heat transfer surfaces between the combustion waste gases and the heat exchanger housing, serve as flow guides to distribute gases uniformly, and structurally reinforce the heat exchanger housing. This multi-functionality improves heat transfer efficiency without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves a more uniform flow distribution and heat transfer characteristic across the circumference, ensuring efficient heat transfer to the heat exchanger housing and improved overall performance.

Implementation Method 1

The hot combustion waste gases leaving the flame tube at the outlet end area thereof are deflected outwardly in the radial direction in relation to the longitudinal axis by the bottom area of the heat exchanger body, which said bottom area is located opposite said outlet end area and enter the backflow space

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

heat transfer ribs are provided on the inside of the heat exchanger housing or of the circumferential wall of said heat exchanger housing, which inside faces the flame tube, in order to transfer the heat being transported in the combustion waste gases to the circumferential wall to a greater extent

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9290079B2Vehicle heater
Publication Date: 2016.03.22 EBERSPAECHER CLIMATE CONTROL SYST GMBH & CO KG
  • US9290079B2 patent drawing
  • US9290079B2 patent drawing
  • US9290079B2 patent drawing

AI summary

A vehicle heater includes a burner arrangement (12) with a flame tube (16), a heat exchanger housing (18) with a circumferential wall (20), which surrounds the flame tube and thus defines a waste gas backflow space (26) and has a waste gas outlet (38) from the waste gas backflow space. A flow cross section provided between the flame tube and the circumferential wall in a first axial area (33) of the waste gas backflow space is smaller in an outlet area (48) than in an opposite area (50) located opposite the outlet and the flow cross section in the outlet area increases in an expansion area following the first axial area. The flow cross section in a second axial area (35) following the expansion area (52), corresponds essentially to the flow cross section in the opposite area and/or the flow cross section has a stepped increase in the expansion area.