Removable Vehicle Hinge Step for Roof Cargo Access

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Solution Overview

Problem

Existing motor vehicles lack an efficient and convenient method for accessing roof-mounted cargo without the need for large and cumbersome ladders.

Innovation Solution

An accessory step system comprising a step portion and a hook portion that can be removably mounted to the hinge assembly of a vehicle's closure member system without using fasteners, allowing users to access the roof while the vehicle is stationary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional ladders are used to access roof-mounted cargo, then access capability is achieved, but device complexity and portability are worsened due to large and cumbersome structure

Engineering Contradiction:
Improveaccess capabilityVSAvoidstructure size
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The accessory step system is divided into separate components: a step portion and a hook portion that can be independently attached to the closure member. This segmentation allows the system to be compact and easy to store while providing full access capability when deployed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The accessory step is designed to be universally compatible with various closure members (doors, swing gates, lift gates) through the hook portion that engages with the hinge assembly. This multi-functionality allows a single device to serve different access needs across various vehicle types without requiring specialized equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If accessory step is removably mounted without fasteners, then ease of operation is improved, but reliability may be worsened due to potential detachment

Engineering Contradiction:
Improvemounting convenienceVSAvoidattachment security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The hook portion is designed to dynamically engage with the hinge assembly, allowing for easy attachment and detachment while maintaining secure connection during use. The hinge engagement provides natural movement accommodation while preventing unintended detachment through the geometric interlocking of the hook and hinge components.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If accessory step engages with hinge assembly, then adaptability is improved, but manufacturing precision requirements are worsened due to interface compatibility

Engineering Contradiction:
Improveclosure member compatibilityVSAvoidinterface tolerance
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The hook portion is designed with universal engagement features that can interface with various hinge assembly configurations found on different closure members (doors, swing gates, lift gates). This universality achieves adaptability across multiple vehicle types while the design accommodates reasonable manufacturing tolerances through its engagement geometry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250178537A1Accessory steps for vehicle closure members
Publication Date: 2025.06.05 FORD GLOBAL TECH LLC
  • US20250178537A1 patent drawing
  • US20250178537A1 patent drawing
  • US20250178537A1 patent drawing

AI summary

Accessory steps are provided for use on motor vehicles during stationary or non-moving conditions of the vehicle. Exemplary accessory steps may include a step portion and a hook portion. The step portion may be configured to provide a step surface for a user to step on in order to access an upper vehicle structure. The hook portion may be configured to engage a hinge assembly of a closure member system of the stationary motor vehicle.