Vehicle Hook Locking Structure With Overload Release

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Solution Overview

Problem

Existing vehicle hook apparatuses are prone to damage when overloaded, as the mounting brackets or shafts deform or get damaged due to excessive loads applied to the hook members.

Innovation Solution

A vehicle hook apparatus with a hook member that is displaceable between a storage and use position, featuring a locking portion that engages when a first load is applied and a weak portion that deforms to release the lock when a second, excessive load is applied, preventing damage to the components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the hook member is made to be rigid and strongly connected to the mounting bracket, then the hook member can bear larger loads, but the mounting bracket or shaft may be deformed or damaged when overload is applied

Engineering Contradiction:
Improveload bearing capacityVSAvoiddamage resistance of mounting bracket
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The hook member is divided into functionally distinct portions: a rigid shaft portion for load transmission, a flexible weak portion for overload protection, and a locking portion for securing. This segmentation allows each part to perform its specific function optimally while protecting the mounting bracket from damage

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The weak portion is designed as a sacrificial element that deforms or breaks under overload conditions. This disposable component protects the more valuable and permanent mounting bracket and shaft from damage, allowing the system to fail safely in a controlled manner

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of operation

If the hook member is made to be displaceable between storage and use positions, then the hook member can be conveniently stored and used, but the locking mechanism may fail under overload

Engineering Contradiction:
Improveconvenience of storage and useVSAvoidlocking mechanism durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The hook member transitions between different states: a tilted storage position where it is compact, and a raised use position where it is accessible. The dynamic displacement between these positions is enabled by the shaft rotation mechanism while maintaining reliability through the static locking portion that engages during use

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents damage to the components by managing loads and ensuring the hook member is securely locked at the use position while allowing for overload protection, thereby preventing deformation or damage to the mounting components.

Implementation Method 1

a weak portion deformed to unlock the locking portion from the predetermined component, when a second load exceeding the first load is applied at the use position

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12090963B2Vehicle hook apparatus
Publication Date: 2024.09.17 NIHON PLAST CO LTD
  • US12090963B2 patent drawing
  • US12090963B2 patent drawing
  • US12090963B2 patent drawing

AI summary

Provided is a vehicle hook apparatus capable of preventing damage to a predetermined component that receives a load applied to a hook member. The vehicle hook apparatus includes a hook member provided to be displaceable between a storage position where the hook member is stored by being tilted to a side of a predetermined component and a use position where the hook member is used by being raised from the side of the predetermined component. The hook member includes a locking portion locking to the predetermined component when a first load is applied in a direction in which the hook member is further raised from the use position, and a weak portion deformed to unlock the locking portion from the predetermined component, when a second load exceeding the first load is applied at the use position.