Vehicle Humidity Control With Split Airflow and Honeycomb Adsorption

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Solution Overview

Problem

Existing vehicle humidity controlling systems face challenges in efficiently performing dehumidification and regeneration processes due to limitations in air flow rate control using a single ventilation fan, leading to inefficiencies and increased system size when dual fans are used.

Innovation Solution

A vehicle humidity controlling system with a honeycomb structure and moisture absorbing layer, utilizing a single ventilation fan, where air is branched into two paths with adjustable valves and controlled by a unit to optimize flow rates for dehumidification and regeneration modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a single ventilation fan is used to control air flow rate, then the system size is reduced, but the ability to efficiently perform both dehumidification and regeneration processes is compromised

Engineering Contradiction:
Improvesystem sizeVSAvoiddehumidification and regeneration efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent applies dynamics by making the air flow rate adjustable through fan speed control and valve positioning. The single ventilation fan's output is dynamically adjusted, and the split ratio between dehumidification and regeneration paths is dynamically controlled via valves, allowing the system to adapt flow rates to different process requirements without increasing system size

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes parameters by adjusting the fan's rotation speed and the opening degree of valves to optimize air flow rate for different modes. By varying these parameters, the system achieves appropriate flow rates for both dehumidification (higher flow) and regeneration (lower flow) processes using the same single fan

Inventive Principle:
Principle #35Parameter changes

2Productivity

If two ventilation fans are installed for each process, then the air flow rate control for dehumidification and regeneration is improved, but the system size increases

Engineering Contradiction:
Improveair flow rate control capabilityVSAvoidsystem size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent applies universality by designing a single ventilation fan that serves multiple functions - controlling air flow for both dehumidification and regeneration processes. The fan is paired with a split flow path and valves, allowing one fan to replace what would traditionally require two separate fans, thus reducing system size while maintaining control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the air flow control by dividing the single fan's output into two separate paths using valves. This segmentation allows independent control of flow rates to the dehumidification and regeneration processes, achieving the functionality of multiple fans through a single unified system

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently performs dehumidification and regeneration processes by adjusting airflow through the use of a single ventilation fan, enhancing moisture adsorption and separation efficiencies while maintaining a compact design.

Implementation Method 1

a layer containing a functional material (moisture absorbing layer) on surfaces of the partition walls that adsorbs water vapor (moisture) and the like

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the heater element can be heated to regenerate the functional material-containing layer by releasing the moisture adsorbed in the functional material-containing layer

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20250353357A1Vehicle humidity controlling system
Publication Date: 2025.11.20 NGK INSULATORS LTD
  • US20250353357A1 patent drawing
  • US20250353357A1 patent drawing
  • US20250353357A1 patent drawing

AI summary

A vehicle humidity controlling system includes: an air conditioning duct through which air from a vehicle interior or a vehicle exterior can flow; a ventilation fan disposed in the air conditioning duct, the ventilation fan being capable of adjusting a flow rate of air flowing through the air conditioning duct; and a humidity controlling device including: a honeycomb structure having an outer peripheral wall and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from a first end face to a second end face to form a flow path for the air; and a moisture absorbing layer formed on each surface of the partition walls, the humidity controlling device being disposed in the air conditioning duct on a downstream side of the ventilation fan.