Vehicle HVAC Defogging Control for Comfort and Energy Balance

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Solution Overview

Problem

Conventional automatic climate control systems in vehicles face challenges in balancing passenger comfort and efficient windshield defogging, as they often consume excessive energy and may compromise comfort by operating counter to occupant preferences, especially in hybrid electric vehicles where engine startup is necessary for compressor operation.

Innovation Solution

A system and method that utilize a HVAC control system with sensors and preprogrammed algorithms to determine environmental conditions, allowing for automatic defogging while allowing manual overrides to prioritize occupant comfort, by controlling fan systems, air conditioning, recirculation, and heating to strike a balance between comfort and defogging efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the air conditioning compressor is operated to provide dry air for windshield defogging, then the defogging speed is improved, but the energy consumption increases significantly

Engineering Contradiction:
Improvedefogging speedVSAvoidenergy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The system uses periodic defogging cycles instead of continuous operation. The control system monitors windshield fogging conditions and activates the air conditioning compressor only when fogging is detected, then shuts it off when the windshield is clear. This periodic operation maintains effective defogging capability while dramatically reducing overall energy consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system utilizes the vehicle's existing HVAC system and natural air circulation to achieve defogging without requiring dedicated high-power equipment. By integrating with the existing air conditioning and heating systems already present in the vehicle, the system achieves defogging functionality while minimizing additional energy requirements.

Inventive Principle:
Principle #25Self-service

2Reliability

If the engine is started to operate the compressor in hybrid electric vehicles, then the defogging function is achieved, but the fuel savings benefit of HEV is reduced

Engineering Contradiction:
Improvedefogging functionVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system replaces mechanical engine-driven compression with electrically-controlled compression. The air conditioning compressor is driven by an electric motor rather than being mechanically coupled to the engine, allowing the compressor to operate independently of engine running status. This enables defogging functionality while maintaining the HEV benefit of keeping the engine shut down during electric-only operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system activates the compressor only during brief periodic intervals when fogging is detected, rather than requiring sustained engine operation. This allows the engine to remain off for most of the time, preserving fuel savings while providing defogging capability when needed.

Inventive Principle:
Principle #19Periodic action

3Reliability

If the automatic defogging system operates to clear the windshield quickly, then the driving visibility is improved, but the passenger comfort may deteriorate due to operating counter to occupant preferences

Engineering Contradiction:
Improvedriving visibilityVSAvoidpassenger comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system incorporates feedback from multiple sensors including humidity sensors, temperature sensors, and fog detection sensors that continuously monitor cabin conditions and windshield state. This feedback allows the control system to make intelligent decisions about when and how to activate defogging, adjusting operation based on actual conditions rather than operating continuously or counter to occupant needs.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies partial action by activating only the specific HVAC components needed for defogging (such as directing air flow specifically to the windshield area) rather than adjusting the entire climate system. This provides sufficient defogging capability while minimizing disruption to overall passenger comfort settings.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively and efficiently defogs windshields while maintaining occupant comfort, reducing energy consumption and minimizing the need for engine startup in hybrid electric vehicles, by allowing limited automatic defogging operations even when manual overrides are selected.

Implementation Method 1

a heating system for heating the airflow. In many vehicles, the heating system will include a heater core, and heating the airflow is effected by diverting at least a portion of the airflow through the heater core

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Implementation Method 2

an air conditioning system for cooling the airflow

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Data Source

PatentUS8800644B2System for environmental management of a vehicle
Publication Date: 2014.08.12 FORD GLOBAL TECH LLC
  • US8800644B2 patent drawing
  • US8800644B2 patent drawing
  • US8800644B2 patent drawing

AI summary

A system and method for environmental management of a vehicle automatically operates a vehicle climate control system to defog a vehicle windshield, while still operating at or near environmental comfort guidelines determined by a vehicle occupant. The method may be executed by an HVAC control system that is configured with a preprogrammed algorithm to operate an HVAC to achieve the desired results. A number of sensors can provide inputs to the control system, which can also receive inputs from a number of manual overrides operable by an occupant of the vehicle. The preprogrammed algorithm is configured to act on the various inputs to operate the HVAC to strike an appropriate balance between occupant comfort and windshield defogging.