Vehicle HVAC UV Module for Recirculated Air Pathogen Control

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Solution Overview

Problem

Current air purification systems in vehicles are inadequate in effectively eliminating airborne bacteria, viruses, and mold, particularly in recirculating air environments, where microorganisms can persist and pose health risks to occupants.

Innovation Solution

A UV air purification system comprising a module with a UV light fixture installed in the vehicle's HVAC return air path, which exposes circulating air to ultraviolet radiation, often in conjunction with a filter, to mitigate airborne pathogens, and can be integrated into the cabin filter compartment or glove compartment, ensuring all air is treated before recirculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a UV air purification system is installed in the vehicle's HVAC return air path, then airborne bacteria, viruses, and mold are effectively eliminated, but the device complexity increases

Engineering Contradiction:
Improveair qualityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The UV air purification system is nested within the existing vehicle HVAC system by installing the UV lamp module in the return air path, utilizing the HVAC system's existing air circulation infrastructure. This allows the UV purification function to be integrated without requiring a completely separate air handling system, thereby improving air quality while limiting the increase in overall system complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

A modular UV lamp housing acts as an intermediary component that interfaces with the existing HVAC return air path. This intermediary module contains the UV lamp and positioning mechanisms, allowing the purification function to be added without directly modifying the core HVAC system, thus maintaining reliability improvement while controlling complexity increase.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the UV lamp is positioned to expose all recirculated air, then pathogen elimination is maximized, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvepathogen elimination effectivenessVSAvoidlamp positioning precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The UV lamp is pre-positioned in a fixed housing that is designed to align with the return air path before the HVAC system operates. This preliminary positioning ensures that when air circulation begins, the UV lamp is already in the optimal location to expose recirculated air to ultraviolet radiation, maximizing pathogen elimination without requiring high-precision real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of requiring precise lateral positioning of the UV lamp to intercept air flow, the system uses the vertical dimension by placing the UV lamp in the return air path where air naturally rises or flows vertically. This dimensional approach allows the lamp to expose recirculated air effectively while reducing the manufacturing precision requirements for horizontal alignment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the module is designed to fit in the glove compartment auxiliary recess, then ease of installation is improved, but the available space for UV lamp and components is reduced

Engineering Contradiction:
Improveinstallation easeVSAvoidmodule volume
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The UV air purification system is segmented into a compact modular design that fits within the glove compartment auxiliary recess. The module is divided into essential components (UV lamp, housing, mounting features) that can be tightly integrated, allowing easy installation in the limited space while maintaining the necessary volume for effective pathogen elimination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The module housing utilizes thin-walled construction and flexible mounting features that allow the compact unit to fit into the constrained auxiliary recess space. This thin-film approach reduces the overall volume of the module while maintaining structural integrity and ease of installation in the glove compartment location.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The UV air purification system effectively kills a wide range of microorganisms, including viruses, bacteria, and mold, improving air quality in vehicles by ensuring that all recirculated air is exposed to ultraviolet radiation, thereby reducing the presence of harmful pathogens.

Implementation Method 1

a UV light fixture or lamp housed in a module that can be installed in a vehicle's HVAC return air path... such that circulating air is exposed to the UV lamp to mitigate airborne bacteria, viruses, and mold

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Data Source

PatentUS12023422B1UV air purification system
Publication Date: 2024.07.02 GRAFTON MATTHEW
  • US12023422B1 patent drawing
  • US12023422B1 patent drawing
  • US12023422B1 patent drawing

AI summary

A UV air purification system. In some implementations, the system includes a UV lamp housed in a module that can be installed in a vehicle anywhere that the vehicle's return air is accessible. In some implementations, the module includes a filter, and provides a UV light/cabin filter module that replaces the OEM filter in the return air duct in the vehicle. In other implementations, the module is installed in the vehicle's glove compartment or auxiliary recess.