Vehicle Illumination Device With Segmented Reflectors

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Solution Overview

Problem

Conventional vehicle illumination devices suffer from reduced optical efficiency due to light being irradiated through a narrow area, leading to decreased light intensity and effectiveness in illuminating the road ahead, especially in adverse weather conditions.

Innovation Solution

The illumination device incorporates a light source, a heat dissipation part, a reflector, a first and second additional reflector, and a shield, along with a lens, where the first additional reflector protrudes forward to reflect light towards the second additional reflector, enhancing light distribution and reducing losses by allowing light to directly reach the lens, thereby improving optical efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional reflector is used to reflect light from the light source, then light is directed forward, but the light only reaches the lens through a narrow area resulting in reduced optical efficiency

Engineering Contradiction:
Improvesimplicity of reflector structureVSAvoidoptical efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The reflector is divided into multiple segments: a main reflector (first reflector) for general light reflection and additional reflectors (second and third reflectors) for specific light redirection. This segmentation allows each segment to optimize its function, with the additional reflectors capturing and redirecting light that would otherwise be lost, thereby improving optical efficiency without significantly complicating the overall structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The additional reflectors are positioned at different spatial locations and angles relative to the light source and lens. The second reflector is positioned to receive light from the light source and redirect it to the lens, while the third reflector is positioned to receive light from the second reflector and further redirect it. This multi-dimensional arrangement allows light to reach the lens from multiple paths and angles, increasing the effective light collection area and improving optical efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the light is irradiated through a narrow area to maintain structural simplicity, then the device is easier to manufacture, but the light intensity and illumination effectiveness are reduced

Engineering Contradiction:
Improvenumber of reflector componentsVSAvoidlight intensity at lens
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

Different regions of the optical system are assigned different functions: the main reflector handles general light collection and direction, while the additional reflectors are specifically positioned and shaped to capture and redirect light to specific areas of the lens. This local optimization ensures that each part contributes maximally to the overall light intensity at the lens, improving illumination effectiveness without requiring a complete redesign of the entire system

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light intensity and maintains it over a longer distance, improving night vision and optical efficiency by minimizing light loss and optimizing beam angles up to 80 degrees, resulting in better illumination during both low and high beam states.

Implementation Method 1

a reflector installed on the rear surface of the light source and configured to reflect light irradiated from the light source forward

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first additional reflector protruding forward from an upper end of the reflector, and configured to reflect the light irradiated from the light source part

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a second additional reflector mounted on the heat dissipation part, and configured to reflect the light reflected by the first additional reflector

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10429023B2Illumination device for vehicle
Publication Date: 2019.10.01 HYUNDAI MOBIS CO LTD
  • US10429023B2 patent drawing
  • US10429023B2 patent drawing
  • US10429023B2 patent drawing

AI summary

An illumination device for a vehicle may include: a light source part; a heat dissipation part mounted on the light source part, and configured to dissipate heat generated from the light source part; a reflector covering the top of the light source part, and configured to reflect the light irradiated from the light source part; a first additional reflector protruding forward from an upper end of the reflector, and configured to reflect the light irradiated from the light source part; a second additional reflector mounted on the heat dissipation part, and configured to reflect the light reflected by the first additional reflector; a shield part configured to pass or block the light reflected by the second additional reflector; and a lens part through which the light reflected by the reflector and the second additional reflector passes.