Vehicle Illumination Optics With Segmented Reflectors and Stray Light Blocking

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Solution Overview

Problem

Existing LED displays in motor vehicles suffer from low luminous flux, require high operating currents, and produce stray light that affects the appearance of light signatures, making it difficult to achieve legally required light intensities and sharp images.

Innovation Solution

An illumination apparatus with a reflector element, optical lens plate, and a screen that selectively switches between transparent and non-transparent areas to control light emission, using a combination of light emitting diodes, reflector segments, and a passive LC display to block stray light and enhance contrast.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If LED displays with matrix arrangement of RGB LEDs are used, then color display capability is improved, but luminous flux is insufficient and cannot achieve legally required light intensities

Engineering Contradiction:
Improvecolor display capabilityVSAvoidluminous flux
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The illumination apparatus divides the display area into multiple individually controllable segments or pixels, each with its own light emitting diode and optical elements. This segmentation allows independent control of each segment to achieve both color variation and sufficient light intensity by activating only the necessary segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different segments of the illumination apparatus are equipped with different optical properties and light emitting characteristics. Each segment can be optimized locally for specific functions (e.g., different colors, different intensities, different beam patterns) to simultaneously achieve color display capability and legally required light intensities.

Inventive Principle:
Principle #3Local quality

2Device complexity

If stray light from light emitting diodes is allowed to propagate, then light distribution is simplified, but the appearance of light signatures is adversely affected

Engineering Contradiction:
Improvelight distribution structureVSAvoidstray light
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes stray light from the optical path using selectively switchable opaque elements. These elements are positioned to intercept stray light before it reaches the display area, effectively separating the unwanted stray light from the useful light signatures without complicating the overall device structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Selectively switchable opaque elements serve as intermediaries between the light emitting diodes and the display area. These intermediaries dynamically block stray light paths while allowing desired light signatures to pass through, mediating between the light source and the display to eliminate harmful effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If light emitting diodes with distances of less than 2 mm are used in LED panels, then image sharpness is improved, but manufacturing complexity and cost increase significantly

Engineering Contradiction:
Improveimage sharpnessVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Instead of achieving image sharpness solely through reducing the lateral distance between LEDs in the same plane, the patent introduces the vertical dimension by positioning optical elements (lenses, reflectors, opaque elements) at different heights. This three-dimensional arrangement allows for sharp image formation with larger LED spacing, simplifying manufacturing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high light intensities, reduces stray light, and improves contrast, allowing for precise and versatile light signature displays with a compact design, meeting legal light intensity requirements and enhancing visibility.

Implementation Method 1

light emitted from the light emitting diodes is reflected at the segments of the reflector element and passes through the optical lens plate

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

light emitted from the light emitting diodes is reflected at the segments of the reflector element and passes through the optical lens plate

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 3

the selective circuit may be coordinated with a circuit of the light emitting diodes of the illumination apparatus

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS12429188B2Illumination apparatus for a motor vehicle
Publication Date: 2025.09.30 HELLA GMBH & CO KGAA
  • US12429188B2 patent drawing
  • US12429188B2 patent drawing
  • US12429188B2 patent drawing

AI summary

An illumination apparatus for a motor vehicle, the illumination apparatus having a printed circuit board having a plurality of light-emitting diodes arranged thereon. An optical lens plate and a reflector element are provided with the reflector element being arranged between the printed circuit board and the optical lens plate. The reflector element has a plurality of segments into which the reflector element is divided, and each light-emitting diode is associated with a segment so that light emitted from the light-emitting diodes is reflected at the reflector element and passes through the optical lens plate.