Vehicle Inner Lens Layout for Uniform Light in Compact Lamps

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Solution Overview

Problem

Existing vehicle lamps require a large volume to ensure sufficient spreading of light beams without an air gap, leading to reduced space efficiency.

Innovation Solution

A lamp design that outputs light beams in a targeted direction without an air gap, utilizing a reflective area and output area within an inner lens, with optic grooves and a back cover that reflects and diffuses light to minimize volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If an air gap is formed between the lens and the light source to sufficiently spread the light beam, then the light beam can be uniformly output from the lens, but the lamp volume increases and space efficiency is degraded

Engineering Contradiction:
Improveuniformity of light outputVSAvoidlamp volume
Core Design Contradiction:
Illumination intensityVSVolume of stationary object

Solution Approach 1:

The patent introduces an inner lens as an intermediary optical element between the light source and outer lens. This inner lens includes a reflective area that reflects light beams and an output area that outputs reflected light, enabling uniform light distribution without requiring a large air gap. The inner lens acts as a mediator that achieves light uniformity while maintaining compact dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes the third dimension by positioning the output area of the inner lens closer to the first direction (light output direction) than the reflective area, creating a three-dimensional optical path arrangement. This dimensional arrangement allows light to be reflected and redirected through multiple paths within a compact volume, achieving uniform output without increasing overall lamp size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If the lens and light source are arranged to be spaced a predetermined distance to form an air gap, then light beam spreading is achieved, but the lamp requires large volume

Engineering Contradiction:
Improvelight beam spreadingVSAvoidlamp volume
Core Design Contradiction:
Illumination intensityVSVolume of stationary object

Solution Approach 1:

The patent merges the functions of light reflection, redirection, and uniform distribution into a single inner lens component. By combining multiple optical functions into one integrated element, the design achieves effective light spreading without requiring separate components spaced apart, thereby reducing overall lamp volume while maintaining light beam spreading performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inner lens is nested within the optical system between the light source and outer lens, creating a compact nested arrangement. This nesting allows the light reflection and redirection functionality to be embedded within the existing optical path structure, eliminating the need for additional space that would be required if separate reflection and diffusion components were used.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lamp achieves uniform light output in a targeted direction with minimized volume, enhancing space efficiency and providing a three-dimensional effect.

Implementation Method 1

an inner lens including a reflective area that reflects the light beam output from the light source part

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the optic area may have a concave shape in a second direction

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP4394244B1Lamp for a vehicle comprinsing an lens part
Publication Date: 2026.01.21 HYUNDAI MOBIS CO LTD
  • EP4394244B1 patent drawingFigure 1
  • EP4394244B1 patent drawingFigure 2
  • EP4394244B1 patent drawingFigure 3

AI summary

Disclosed is a lamp that outputs a light beam to an outside in a first direction, the lamp including a light source part that outputs the light beam, and an inner lens including a reflective area that reflects the light beam output from the light source part and an output area that outputs the light beam reflected by the reflective area in the first direction and is disposed closer to the first direction than the reflective area.