Vehicle Lamp Optical Module Layout for Uniform Distant Beam Areas

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Solution Overview

Problem

Conventional vehicle guide lamps struggle with uniformity in luminous intensity, particularly at longer distances, leading to reduced light efficiency and increased costs due to the need for multiple light sources and complex pattern formation.

Innovation Solution

A vehicle lamp with a plurality of optical modules, where the optical axis of at least one module is positioned in a pattern area at the longest distance, and light intensity between modules can differ, improving light uniformity and efficiency by minimizing light loss and allowing for various beam pattern designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple light sources are used to create various patterns, then pattern versatility is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepattern versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the lighting system into multiple optical modules, each responsible for specific pattern areas. Each module contains light sources, lenses, and reflectors that can be independently configured to create different beam patterns, allowing versatility without requiring a complete system redesign for each pattern type.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical modules are designed with universal components that can serve multiple functions. The same module structure with adjustable lenses and reflectors can create various beam patterns (circular, rectangular, triangular, etc.), eliminating the need for dedicated hardware for each pattern type and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If light sources are positioned to cover large areas, then illumination coverage is improved, but luminous intensity uniformity deteriorates

Engineering Contradiction:
Improveillumination coverageVSAvoidluminous intensity uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

Different regions of the beam pattern are assigned to different optical modules with optimized local characteristics. Each module is designed to provide uniform illumination within its specific pattern area, with lens and reflector configurations tailored to the local geometric requirements, ensuring consistent luminous intensity across diverse pattern shapes and sizes.

Inventive Principle:
Principle #3Local quality

3Device complexity

If a single optical module is used, then device complexity is reduced, but light efficiency at longer distances deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidlight efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The illumination task is segmented across multiple optical modules, each optimized for specific angular ranges and distance zones. This segmentation allows each module to concentrate its light output more effectively in its designated direction, improving overall light efficiency at longer distances while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances light uniformity and efficiency across the beam pattern, ensuring consistent illumination even at longer distances and enabling the creation of complex patterns with reduced costs and weight.

Implementation Method 1

a first shield unit interposed between the first light source unit and the first lens unit, to shield a portion of light irradiated by the first light source unit

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a first lens unit to project light, which is irradiated by the first light source unit, on a road surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11982419B2Lamp for vehicle
Publication Date: 2024.05.14 HYUNDAI MOBIS CO LTD
  • US11982419B2 patent drawing
  • US11982419B2 patent drawing
  • US11982419B2 patent drawing

AI summary

A lamp for a vehicle includes an optical unit including a plurality of optical modules to form a specific beam pattern on a road surface, the beam pattern includes a first pattern area and a second pattern area more spaced apart from the optical unit than the first pattern area, the optical unit includes a first optical module to form the first pattern area and a second optical module to form the second pattern area, and the second pattern area is placed on an optical axis of the second optical module.