Vehicle Lamp Light Distribution Element for Deep Installation

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Solution Overview

Problem

Existing vehicle lamps face challenges in achieving statutory light distribution patterns, particularly for functions like rear turn indicators, where the vertical and horizontal angles of light distribution must be precisely controlled within specific ranges, which is difficult due to deep installation depths and narrow widths.

Innovation Solution

A vehicle lamp design featuring a light distribution element divided into distinct portions, with an L-shaped configuration and bridge portion for guiding light within different angular ranges, utilizing collimators and micro-structured surfaces to adjust and reflect light effectively, ensuring compliance with regulatory light distribution requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single light distribution element is used, then the structure is simple, but it is difficult to achieve precise light distribution in deep installation scenarios

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight distribution precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The light distribution element is divided into multiple portions (first light distribution portion and second light distribution portion), each responsible for different angular ranges. This segmentation allows precise control of light distribution in each sector while maintaining overall structural feasibility in deep installation scenarios.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the installation depth is increased, then the light distribution coverage is improved, but the structural design becomes more difficult

Engineering Contradiction:
Improvelight distribution coverageVSAvoidstructural design complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

By dividing the light distribution element into multiple portions, each handling specific angular ranges, the patent achieves comprehensive light distribution coverage in deep installations without requiring an overly complex single-structure design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light distribution element employs different structural configurations (such as prismatic surfaces, reflective surfaces, or micro-structured surfaces) in different spatial dimensions to control light propagation, enabling effective light distribution despite the deep installation constraint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If multiple light distribution portions are used, then light distribution precision is improved, but the device complexity increases

Engineering Contradiction:
Improvelight distribution precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple light distribution portions are integrated into a single monolithic light distribution element that can be manufactured as one piece. This merging approach maintains precise light distribution control while simplifying manufacturing and reducing assembly complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light distribution element serves multiple functions simultaneously: it distributes light in different angular ranges, guides light from the light source, and can be integrated into various lamp configurations. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If the light source installation depth is increased, then the light distribution pattern compliance is improved, but the design flexibility is reduced

Engineering Contradiction:
Improvelight distribution pattern complianceVSAvoiddesign flexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The segmented light distribution element design allows adaptation to different lamp configurations and installation depths while maintaining statutory light distribution compliance. Each portion can be optimized for specific angular requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light distribution element utilizes variations in geometric parameters (such as prism angles, surface curvatures, or micro-structure dimensions) to control light distribution patterns, enabling compliance with statutory requirements across different installation scenarios.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design facilitates flexible and efficient light distribution, improving light utilization and matching specific lamp models, while simplifying the design and ensuring compliance with statutory light distribution patterns, even in deep installation scenarios.

Implementation Method 1

two opposite surfaces of the bridge portion are totally reflecting surfaces. This facilitates the guiding of at least a portion of light emitted by the light source into the corresponding light distribution portion

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the light regulation structure is provided for the light source so as to adjust the light emitted by the light source to form parallel light

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

the light regulation structure takes the form of a collimator

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

configured to destroy the conditions for total reflection of light propagated in the other light distribution portion, such that light can exit in a desired angular range

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11920757B2Lamp for vehicle and vehicle
Publication Date: 2024.03.05 VALEO VISION SA
  • US11920757B2 patent drawing
  • US11920757B2 patent drawing

AI summary

The present invention relates to a lamp for a vehicle and a vehicle. The lamp includes a housing and a light source arranged in the housing, an opening of the housing being divisible into one or more light emitting regions to correspondingly realize a predetermined light function, wherein the at least one light emitting region is provided with a light distribution element for the light source, the light distribution element having a first light distribution portion and a second light distribution portion, the first light distribution portion being configured to cause light of the light source to leave the light emitting region within a first angular range, and the second light distribution portion being configured to cause light of the light source to leave the light emitting region within a second angular range that is different from the first angular range.