Vehicle Lamp Micro-LED Array for Uniform, Low-Glare Illumination

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Solution Overview

Problem

Conventional vehicle lamps using LEDs or LDs struggle to achieve high uniformity of output while maintaining proper illumination.

Innovation Solution

A vehicle lamp utilizing a light generation unit with an array of micro-LED chips and a lens configured to redirect light beams, where the lens has a vertical cross-section inscribed within the divergence angle of the beams, allowing for uniform light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional LEDs or LDs are used in vehicle lamps, then the lamp can provide basic illumination, but the uniformity of light output is poor and glare is generated

Engineering Contradiction:
Improveuniformity of light outputVSAvoidglare
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The light generation unit is divided into multiple micro-LED chips arranged in a specific array pattern, with different groups (first group, second group, third group) positioned at different vertical locations. Each group emits light in specific directions, and the lens redirects these segmented light beams to achieve uniform distribution and minimize glare.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different groups of micro-LED chips are assigned different functions based on their vertical positions. The first group emits upward light, the second group emits forward light, and the third group emits downward light. The lens is designed with specific curvature to redirect light from each group appropriately, creating local optimization of light distribution quality.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If a lens is used to redirect light beams from micro-LED chips, then uniform light distribution is achieved, but the device complexity increases

Engineering Contradiction:
Improveuniformity of light outputVSAvoidlens configuration
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The lens is designed with a curved surface having a specific radius of curvature. This curvature enables the lens to effectively redirect light beams from multiple micro-LED chip groups in different directions, achieving uniform light distribution while maintaining a relatively simple single-component structure rather than requiring multiple optical elements.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lamp achieves improved uniformity of light output, minimizing glare and ensuring proper illumination for various vehicle lighting functions.

Implementation Method 1

a light generation unit comprising an array provided with a plurality of micro-light emitting diode (micro-LED) chips arranged therein

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a lens configured to redirect light beams generated by the light generation unit

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP3450829B1Lamp for vehicle
Publication Date: 2025.09.03 ZKW GRP GMBH
  • EP3450829B1 patent drawingFigure 1A~1B
  • EP3450829B1 patent drawingFigure 2
  • EP3450829B1 patent drawingFigure 3A~3B

AI summary

Implementations disclosed herein enable a lamp (100) for a vehicle (10) that is comprising: a light generation unit (160) comprising an array (200) provided with a plurality of micro-light emitting diode (micro-LED) chips (920) arranged therein; and a lens (1310) configured to redirect light beams generated by the light generation unit (160), wherein the light generation unit (160) is configured to output a plurality of beams having a divergence angle defined in a vertical direction, and wherein the lens (1310) is arranged to have a largest vertical cross-section thereof inscribed in the divergence angle of the beams that are output from the light generation unit (160).