Slim Vehicle Lamp Module With Merged Light Guide And Multiple Lenses

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Solution Overview

Problem

Vehicle lamps with a slim design face challenges in reducing the number of parts to simplify configuration while maintaining effective beam pattern formation in limited installation spaces.

Innovation Solution

A lamp module configuration that includes a light source unit, a light guide unit with a transmission and reflection portion, and an optical unit with multiple lenses and emission surfaces disposed in the vehicle width direction, allowing for a slimmer form factor and simplified configuration by sharing components across multiple lenses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If multiple lamp modules are disposed in vehicle width direction to achieve slim design, then the form factor is reduced, but the number of parts increases and configuration becomes complex

Engineering Contradiction:
Improveform factorVSAvoidconfiguration complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent merges multiple lamp modules into a single integrated lamp module structure. Specifically, multiple lenses are arranged in the vehicle width direction within one module, and a single light guide unit with multiple emission surfaces serves all lenses, eliminating the need for separate light guide units for each lens and reducing overall configuration complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide unit is designed with multi-functionality to serve multiple lenses simultaneously. A single light guide unit incorporates multiple emission surfaces that respectively correspond to multiple lenses, allowing one component to perform the function of what would traditionally require multiple separate components, thus simplifying the overall configuration

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of moving object

If multiple lamp modules are disposed in vehicle width direction to achieve slim design, then the form factor is reduced, but the number of parts increases

Engineering Contradiction:
Improveform factorVSAvoidnumber of parts
Core Design Contradiction:
Length of moving objectVSQuantity of substance

Solution Approach 1:

The patent combines multiple lamp modules into one integrated module by merging the light guide units. Instead of having separate light guide units for each lens, a single light guide unit with multiple emission surfaces is used, directly reducing the number of parts while maintaining the slim form factor achieved by arranging multiple lenses in the vehicle width direction

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If traditional lamp configuration is used, then beam pattern formation is effective, but the form factor is large and slim design cannot be achieved

Engineering Contradiction:
Improvebeam pattern formationVSAvoidform factor
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent transitions from a traditional vertical stacking arrangement to a horizontal arrangement in the vehicle width direction. By disposing multiple lenses side-by-side in the width direction rather than stacking them vertically, the design achieves a slim form factor while maintaining effective beam pattern formation through the coordinated arrangement of multiple emission surfaces and lenses

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a slimmer form factor for vehicle lamps while reducing the number of parts and simplifying the configuration, allowing for efficient beam pattern formation and cost reduction.

Implementation Method 1

a light guide unit that guides the light incident on an incidence portion from the light source unit to be emitted to an emission portion

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 2

a reflection portion including at least one reflection surface configured to reflect the light incident on the incidence portion to the transmission portion

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

an optical unit that transmits the light emitted from the light guide unit to allow a predetermined beam pattern to be formed. In particular, the optical unit may include a plurality of lenses disposed in a vehicle width direction

Methodology Applied
Scientific EffectLens focusing: Lens

Data Source

PatentUS11732855B2Lamp module and vehicle lamp including the same
Publication Date: 2023.08.22 SL CORP
  • US11732855B2 patent drawing
  • US11732855B2 patent drawing
  • US11732855B2 patent drawing

AI summary

A lamp module includes a light source unit that generates light; a light guide unit that guides the light incident on an incidence portion from the light source unit to be emitted to an emission portion; and an optical unit that transmits the light emitted from the light guide unit to allow a predetermined beam pattern to be formed. In particular, the optical unit includes a plurality of lenses disposed in a vehicle width direction, and the emission portion includes a plurality of emission surfaces disposed in the vehicle width direction to correspond to the plurality of lenses.