Vehicle Lamp Modules Spatial Offset Homogeneous Light Distribution

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Solution Overview

Problem

Existing vehicle lamps with multiple light modules require a large number of components and complex adjustments to achieve a predefined light distribution, making them costly and inefficient.

Innovation Solution

The lamp design involves spatially offsetting numerous light modules with parallel primary directions, allowing them to be tilted so that rows of light pixels from different modules overlap, creating a homogeneous light distribution with fewer components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If numerous light modules are used to generate a predefined light distribution, then the light distribution quality is improved, but the number of components and device complexity increases

Engineering Contradiction:
Improvelight distribution qualityVSAvoidnumber of components
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Multiple light modules are merged into a single integrated unit where their light distributions overlap. The patent combines several light modules with parallel primary directions into one lamp assembly, allowing them to work together to create a unified light distribution pattern rather than operating as separate independent units.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light modules are arranged with spatial offsets in directions perpendicular to the main beam direction. By offsetting modules in lateral directions and tilting them appropriately, the patent utilizes additional spatial dimensions to achieve homogeneous light distribution without requiring each module to independently control every aspect of the light pattern.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If each light source has a dedicated collimator and screen opening, then the precision of light control is improved, but the number of components increases

Engineering Contradiction:
Improvelight control precisionVSAvoidnumber of components
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The optical system is segmented into modular light modules, where each module contains a light source unit with integrated screen and collimator elements. This segmentation allows for standardized manufacturing of individual modules while maintaining precise light control through the dedicated screen-opening-collimator alignment within each module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light modules are designed as universal, interchangeable units that can be arranged in various configurations. Each module serves multiple functions: generating light, defining light pixels through screen openings, and collimating the light. This multi-functionality reduces the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If light modules are spatially offset and tilted to overlap light distributions, then the homogeneity of light distribution is improved, but the adjustment complexity increases

Engineering Contradiction:
Improvehomogeneity of light distributionVSAvoidadjustment complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The light modules are designed with adjustable tilting capabilities, allowing dynamic optimization of the light distribution pattern. The modules can be tilted relative to each other to achieve the desired overlap and homogeneity, providing flexibility in adapting to different mounting conditions and achieving optimal performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The light modules are arranged with asymmetric spatial offsets and tilting angles rather than symmetric configurations. This asymmetric arrangement allows for optimized overlap patterns that achieve homogeneous light distribution while accommodating the natural divergence and beam patterns of individual light sources.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the generation of a bright, homogeneous light distribution inexpensively and in a space-saving manner, with the ability to control individual light sources to avoid blinding oncoming traffic.

Implementation Method 1

a diffusion lens placed in front of the collimator in the main beam direction that spreads out the light pixels passing through the openings in the screen horizontally and vertically to obtain light spots forming a light distribution

Methodology Applied
Scientific EffectLight refraction and diffusion: Refraction

Implementation Method 2

the diffusion lens has a first optical structure on the light-entry side, facing the collimator, which has a number of micro-optical elements, and/or a second optical structure on the light-emitting side, facing away from the collimator, which has a number of micro-optical elements, to deflect the light vertically and/or horizontally

Methodology Applied
Scientific EffectLight deflection by micro-optical elements: Refraction

Implementation Method 3

a collimator in front of the screen in the main beam direction that aligns the light emitted from the light source unit

Methodology Applied
Scientific EffectLight collimation: Lens

Data Source

PatentUS12276385B2Lamp for vehicles
Publication Date: 2025.04.15 HELLA GMBH & CO KGAA
  • US12276385B2 patent drawing
  • US12276385B2 patent drawing
  • US12276385B2 patent drawing

AI summary

A lamp for vehicles is provided with a number of light modules that are offset or tilted in relation to one another, such that light distributions of the light modules can be overlapped to obtain a homogenous overall light distribution.