Vehicle Lamp Optical Modules for Continuous Line Lighting

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Solution Overview

Problem

Existing vehicle lamp technologies face challenges in achieving uniform light distribution patterns and design differentiation, particularly in implementing continuous line-shaped lighting images without disconnection.

Innovation Solution

The vehicle lamp design incorporates multiple optical modules with light sources, sub-light sources, and reflectors, each with a curved reflective surface, to form distinct light distribution patterns that overlap to create uniform low beam and high beam patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If separated optical modules are used according to related art, then device complexity is reduced and ease of manufacture is improved, but light uniformity deteriorates and continuous line-shaped lighting image cannot be achieved

Engineering Contradiction:
Improveease of manufactureVSAvoidlight uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent merges multiple optical modules (first, second, and third optical modules) into a single integrated housing, combining their light distribution patterns to form a continuous line-shaped lighting image. This integration allows the light beams from separate modules to overlap and create uniform illumination, resolving the contradiction between ease of manufacture and light uniformity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent arranges optical modules in a vertical direction and uses curved reflective surfaces to redirect light beams in multiple dimensions. The reflectors bend light paths to ensure overlapping distribution patterns create a continuous horizontal line-shaped image, utilizing dimensional transformation to achieve uniformity while maintaining modular construction benefits.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple separated optical modules are used, then design differentiation is improved, but device complexity increases

Engineering Contradiction:
Improvedesign differentiationVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal housing structure that can accommodate multiple different optical modules with varying light distribution patterns. This multi-functional design allows the same housing to support various module configurations for different lighting modes (low beam, high beam, daytime running lamps), achieving design differentiation without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the lighting system into multiple independent optical modules that can be individually designed and manufactured, then integrated into a unified housing. Each module can have different characteristics for design differentiation, while the modular segmentation keeps individual component complexity manageable.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If conventional optical systems are used, then device complexity is reduced, but continuous line-shaped lighting image without disconnection cannot be achieved

Engineering Contradiction:
Improvedevice complexityVSAvoidcontinuous line-shaped lighting image
Core Design Contradiction:
Device complexityVSShape

Solution Approach 1:

The patent employs curved reflective surfaces in the optical modules to redirect light beams and create overlapping distribution patterns. The curvature of these reflectors is specifically designed to bend light paths so that adjacent modules' light beams connect seamlessly, forming a continuous line-shaped lighting image without disconnection while maintaining manageable device complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances light uniformity, secures design differentiation, and increases product competitiveness by providing a continuous line-shaped lighting image without disconnection.

Implementation Method 1

a reflector that reflects a light beam irradiated from the sub-light source part

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12241609B2Vehicle lamp
Publication Date: 2025.03.04 HYUNDAI MOBIS CO LTD
  • US12241609B2 patent drawing
  • US12241609B2 patent drawing
  • US12241609B2 patent drawing

AI summary

A vehicle lamp includes a first optical module including a first light source part, a first sub-light source part that is lighted individually with the first light source part, and a first reflector that reflects a light beam irradiated from the first sub-light source part, a second optical module including a second light source part, a second sub-light source part that is lighted individually with the second light source part, and a second reflector that reflects a light beam irradiated from the second sub-light source part, and a third optical module including a third light source part, a third sub-light source part that is lighted individually with the third light source part, and a third reflector that reflects a light beam irradiated from the third sub-light source part.