Shared Vehicle Lamp Optics for Multi-Beam Pattern Formation

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Solution Overview

Problem

Existing vehicle lamps require separate optical systems for forming different beam patterns, leading to increased component count and cost.

Innovation Solution

A vehicle lamp design that shares components of an optical system for forming different beam patterns by using a light source portion, light path adjustment portion, and optical portion, including a main light source and sub-light sources, guide lenses, and shields to adjust and transmit light for various beam patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate optical systems are provided to form two or more different beam patterns, then the beam pattern formation capability is improved, but the number of components increases and cost increases

Engineering Contradiction:
Improvebeam pattern formation capabilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a single optical system that can perform multiple functions - specifically, one optical system that can form both main beam patterns and sub-beam patterns. The light path adjustment portion and optical portion are configured to handle light from both main light sources and sub-light sources, enabling the same optical components to serve multiple beam pattern formation purposes, thereby reducing the need for separate optical systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges previously separate optical systems into a unified structure. The light path adjustment portion and optical portion are shared between main and sub-light sources, combining multiple functions into a single integrated system. This merging reduces component count while maintaining the capability to form different beam patterns through coordinated operation of the combined components.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If separate optical systems are provided to form two or more different beam patterns, then the beam pattern formation capability is improved, but the cost increases

Engineering Contradiction:
Improvebeam pattern formation capabilityVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By designing the optical system with universal components that can handle both main and sub-light sources, the patent reduces manufacturing costs. The same light path adjustment portion and optical portion are used for multiple beam patterns, eliminating the need to manufacture separate optical systems for each beam type, thereby reducing overall production costs while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple light sources and optical components are used to form different beam patterns, then the beam pattern variety is improved, but the device complexity increases

Engineering Contradiction:
Improvebeam pattern varietyVSAvoidoptical system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the light sources into main light sources and sub-light sources, with corresponding segmented optical paths. The light path adjustment portion is configured with distinct regions for handling main and sub-light, and the optical portion includes corresponding segments. This segmentation allows different beam patterns to be formed through coordinated operation of segmented components rather than requiring completely separate systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical components are designed with multi-functionality to handle both main and sub-light paths. The light path adjustment portion and optical portion can process light from either source type, reducing structural complexity by using the same physical components for multiple purposes rather than requiring dedicated components for each beam pattern type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces the number of components required, thereby decreasing costs while maintaining effective beam pattern formation and improving visibility.

Implementation Method 1

an optical portion that transmits at least a portion of the light incident from the light path adjustment portion to allow at least one beam pattern to be formed

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

an incident lens portion, which includes a first light-transmitting portion and a plurality of incident lenses disposed on an incident surface of the first light-transmitting portion; and an emitting lens portion, which includes a second light-transmitting portion having an incident surface thereof facing an emitting surface of the first light-transmitting portion and a plurality of emission lenses disposed on an emitting surface of the second light-transmitting portion

Methodology Applied
Scientific EffectLens focusing: Lens

Implementation Method 3

a reflector that reflects at least a portion of the light emitted from the at least one sub-light source to cause it to proceed toward the optical portion

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

at least one guide lens that guides the light emitted from the at least one sub-light source to be incident on the light path adjustment portion. The at least one guide lens may include a diffusion pattern formed on at least one of an incident surface or an emitting surface thereof for diffusing light

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Data Source

PatentUS20260071731A1Vehicle lamp
Publication Date: 2026.03.12 SL CORP
  • US20260071731A1 patent drawing
  • US20260071731A1 patent drawing
  • US20260071731A1 patent drawing

AI summary

A vehicle lamp includes a light source portion that generates light; and a light path adjustment portion for adjusting the path of the light generated by the light source portion; and an optical portion for transmitting at least a portion of the light incident from the light path adjustment portion to allow at least one beam pattern to be formed. The light source portion includes a main light source for forming a main beam pattern; and at least one sub-light source for forming a sub-beam pattern. The optical portion includes an incident lens portion and an emitting lens portion that face each other. The incident lens portion includes incident lenses on an incident surface thereof, and the emitting lens portion includes emitting lenses, corresponding to the incident lenses, on an emitting surface thereof.