Vehicle Leg Support Nesting Actuator

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Solution Overview

Problem

Existing vehicle seating assemblies lack adaptable leg support mechanisms that can be customized to suit various passenger preferences and body types, limiting comfort and flexibility.

Innovation Solution

A vehicle seating assembly with a pivotably coupled support member and a supplemental support member, both movable between retracted and fully extended positions, utilizing a bracket assembly and actuator system for adjustable positioning, allowing for multiple deployment configurations to accommodate individual needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a leg support mechanism is added to the seating assembly, then passenger comfort and adaptability are improved, but device complexity increases

Engineering Contradiction:
Improveleg support adaptabilityVSAvoidseating assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The supplemental support member is nested within the support member, allowing it to be stored in a retracted position within the confines of the main support structure. This nesting arrangement enables the leg support mechanism to provide multiple positions and adaptability while maintaining a compact form factor and avoiding excessive complexity in the overall assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The leg support mechanism is divided into separate segments: a main support member and a supplemental support member. This segmentation allows each component to be independently controlled and positioned, providing enhanced adaptability for different passenger needs while keeping the individual components relatively simple in design.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the support member is made rotatable between multiple positions, then leg support versatility is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvesupport member positioningVSAvoidmanual adjustment ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The manual mechanical system for rotating and positioning the support member is replaced with an automated actuator system. The actuator automatically rotates the support member between stored and deployed positions, and positions the supplemental support member, eliminating the need for manual operation and simplifying user interaction while maintaining full positioning versatility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the supplemental support member is made telescoping, then leg support customization is improved, but device complexity increases

Engineering Contradiction:
Improvesupport length adjustmentVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The telescoping supplemental support member is nested within the main support member when retracted. This nesting configuration allows the supplemental member to extend and provide length customization when needed, while remaining compact and integrated within the existing support structure when not in use, thereby minimizing additional complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The supplemental support member serves multiple functions: it can be extended to provide additional support length for passengers with different leg lengths, and it can be retracted into the main support member when not needed. This multi-functionality justifies the added mechanism by providing versatile customization without requiring separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10843612B1Leg support system for seating assembly
Publication Date: 2020.11.24 FORD GLOBAL TECH LLC
  • US10843612B1 patent drawing
  • US10843612B1 patent drawing
  • US10843612B1 patent drawing

AI summary

A vehicle seating assembly includes a seat and a base member with a support member pivotably coupled to the seat and rotationally movable between first and second positions. A bracket assembly is disposed between the support member and the base member and is coupled to an actuator. A supplemental support member is coupled to the bracket assembly and the support member. The supplemental support member is translationally movable relative to the support member between a retracted position and a fully extended position.