Motor Vehicle Light Device Pivot Link Design

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Solution Overview

Problem

The existing light device for motor vehicles faces challenges with smaller light modules, where screws and capsules become too large and prone to breaking, making it difficult to maintain proper positioning and stability, especially when multiple modules are used.

Innovation Solution

A light device with a pivot link featuring an elastically deformable element allows for pivoting of the light module about an axis on the support, using a setting means to adjust and a constraint means to hold the module in position, eliminating the need for capsules and absorbing vibrations to prevent breakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screws and capsules are used to position light modules on the support, then the positioning function is achieved, but the screws and capsules become too large and prone to breaking when light modules are reduced in size

Engineering Contradiction:
Improvereliability of positioning componentsVSAvoidsize of positioning components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the capsule component entirely from the positioning system. Instead of using a capsule with a screw, the invention uses a pivot link with an elastically deformable element that integrates the positioning and securing functions into a single component, eliminating the need for separate capsules and screws.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the positioning screw and the securing capsule into a single integrated pivot link assembly. The pivot link incorporates both the adjustability function (through the threaded rod) and the securing function (through the constraint means), simplifying the overall structure and reducing the size of individual components.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple light modules are used to create a segmented light beam, then the lighting coverage is improved, but the positioning and stability of each module becomes more difficult to maintain

Engineering Contradiction:
Improvelighting coverageVSAvoidpositioning and stability maintenance
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The pivot link with elastically deformable element provides self-adjusting positioning for each light module. The elastic element automatically absorbs vibrations and maintains stable positioning without requiring external adjustment mechanisms for each module, making the system easier to operate with multiple modules.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The elastically deformable element in the pivot link provides beforehand cushioning against vibrations and position shifts. This elastic cushioning prevents the light modules from becoming misaligned or unstable during operation, maintaining positioning accuracy without requiring additional stabilization components for each module.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Device complexity

If the capsule size is reduced to match smaller light modules, then the component size compatibility is improved, but the capsule risks breaking

Engineering Contradiction:
Improvecomponent size compatibilityVSAvoidcapsule strength
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent eliminates the capsule component entirely, replacing it with a pivot link that integrates both positioning and securing functions. This removes the structural weakness of small capsules while maintaining the necessary securing capability through the constraint means built into the pivot link.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The pivot link uses composite construction with an elastically deformable element (such as rubber or polymer material) combined with rigid components. This composite structure provides both the flexibility needed for small-scale applications and the strength required to prevent breaking, overcoming the limitations of scaled-down capsule designs.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the positioning of light modules, allows for independent setting of each module, and provides stability and vibration absorption, enabling effective alignment and operation of multiple light segments in a segmented light beam.

Implementation Method 1

The constraint means is adapted to absorb the vibrations at the pivot link level and prevents the latter from breaking

Methodology Applied
Scientific EffectVibration absorption: Damping

Implementation Method 2

the elastically deformable element simplifies the positioning of the light device at the pivot link level

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10518696B2Light device for a motor vehicle
Publication Date: 2019.12.31 VALEO VISION SA
  • US10518696B2 patent drawing
  • US10518696B2 patent drawing
  • US10518696B2 patent drawing

AI summary

Light device for a motor vehicle comprising:a support;at least one light module, said light module being mounted to pivot about at least one axis on the support by means of at least one pivot link between the light module and the support, said pivot link comprising an elastically deformable element arranged to allow a pivoting of the light module in relation to the support about said axis;at least one setting means for the light module arranged to allow a pivoting of the light module in relation to the support about said axis when the setting means is actuated;a constraint means arranged to hold the light module in position in relation to the support in the absence of actuation of the setting means.