Vehicle Light Lateral Emission via Refractive Housing

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Solution Overview

Problem

Existing vehicle signal lights face challenges in achieving improved light distribution, particularly in lateral radiation, due to limitations in LED lighting's lateral emission capabilities and the negative impact of additional reflectors on light distribution.

Innovation Solution

The use of a plurality of reflector-like optical elements, including prism-shaped ones, arranged to deflect partial light beams laterally while maintaining the main emission direction, ensuring shadow-free and redundant lateral deflection for enhanced luminous intensity and area coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If an additional reflector is provided as a side light deflection means to achieve lateral emission, then lateral radiation is improved, but the actual light distribution of the lighting unit is negatively affected

Engineering Contradiction:
Improvelateral radiationVSAvoidlight distribution quality
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent extracts the light deflection function from a traditional reflector and implements it through the housing structure itself. The housing is designed with specific geometric features (inclined surfaces, recesses) that naturally deflect light laterally without requiring an additional separate reflector component, thereby avoiding the negative impact on light distribution while achieving the required lateral radiation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The housing serves multiple functions: it provides structural support, defines the lamp geometry, and simultaneously acts as the side light deflection means through its designed inclined surfaces and recesses. This multi-functionality eliminates the need for a separate reflector component while maintaining both lateral radiation and light distribution quality

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If LED lighting elements are used as light sources, then energy efficiency is improved, but lateral emission capability is limited

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlateral emission
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The housing acts as an intermediary between the LED light source and the external environment. Through its inclined surfaces and recesses, the housing mediates the light emission by redirecting a portion of the LED's forward emission laterally, thereby enabling LED energy efficiency to be maintained while achieving the required lateral radiation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables improved light distribution with increased lateral emission, ensuring compliance with legal radiation requirements and maintaining high luminous intensity, even if one or more light sources fail, while maintaining a flat and geometrically clear design.

Implementation Method 1

a first optical surface of the at least one optical element being aligned in a stepped manner to form a lighting unit in such a way that the partial light beam impinging relatively flatly on the first optical surface is deflected in the lateral direction

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the second and third optical surfaces connecting the first optical surfaces of adjacent optical elements. The relatively large-area first optical surfaces enable lateral emission with a relatively high luminous intensity. Due to the fact that the second and third optical surfaces are arranged at an incline

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP2253880B1Light for vehicles
Publication Date: 2015.08.26 HELLA GMBH & CO KGAA
  • EP2253880B1 patent drawingFigure 1~2
  • EP2253880B1 patent drawingFigure 3~4
  • EP2253880B1 patent drawingFigure 5~6

AI summary

The light (1) has multiple light units (2), which have light emitting light sources on one side and light guiding units (3'') on other side for generating a predetermined light distribution, where optical axes of the light units are parallel to each other. A side refraction unit extends into the extension of an edge of the light guiding unit and formed by multiple reflective unit optical elements.