Vehicle Lighting Card Support Device with Perpendicular Connector Housing

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Solution Overview

Problem

Existing motor vehicle lighting and signaling modules face challenges in easy maintenance of electronic control cards due to cumbersome electrical cables and interference with other components, as previous arrangements do not facilitate simple assembly and disassembly or connector extraction.

Innovation Solution

A device with a frame featuring parallel grooves for sliding card support and a perpendicular housing for a removable electrical connector, including a guide pivot, wedging stop, and flexible locking lug, allowing easy access and disconnection of the card without cable stretching, integrated within the module housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sufficient length of electrical cable is provided inside the box to enable card removal, then the card can be easily removed and connectors accessed, but the cable becomes cumbersome and creates interference with other functional components

Engineering Contradiction:
Improvecard removal easeVSAvoidcable management complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The device is segmented into two functional housings: a first housing for card support and a second housing for connector retention. This segmentation allows the card and connector to be accessed independently without requiring long cables, as the connector housing is positioned adjacent to the card housing within the same frame structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The card support housing and connector retention housing are merged into a single integrated frame structure. This merging eliminates the need for separate cable connections between distant components, as both the card and connector are housed within the same structural unit, thereby reducing cable length and interference.

Inventive Principle:
Principle #5Merging (Combining)

2Weight of stationary object

If the electronic card is enclosed in the casing, then the module structure is compact, but maintenance services require cutting out a wall to access the card

Engineering Contradiction:
Improvemodule compactnessVSAvoidmaintenance access ease
Core Design Contradiction:
Weight of stationary objectVSEase of manufacture

Solution Approach 1:

The card support housing and connector retention housing are designed as removable components from the frame. This dynamic design allows the card to be accessed for maintenance by simply removing the housing, eliminating the need to cut walls in a fully enclosed casing while maintaining a compact overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The card support housing and connector retention housing are nested within the overall module housing structure. This nesting allows the card to be enclosed within the compact module while providing easy access through removable inner housings, combining compactness with maintenance accessibility.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If previous arrangements are used for card support, then the card can be housed, but assembly and disassembly are not facilitated and connector extraction is difficult

Engineering Contradiction:
Improvecard housing capabilityVSAvoidassembly and disassembly ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The support structure is segmented into a card support housing and a connector retention housing that can be independently removed from the frame. This segmentation facilitates easy assembly and disassembly of the card, as each housing can be accessed and removed separately without affecting the other components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing components are designed with dynamic removability, allowing the card support housing and connector retention housing to be easily attached to and detached from the frame. This dynamic design enables simple assembly and disassembly operations while providing secure housing for the card and connector.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3815972B1Device for supporting and connecting an electronic card for controlling a lighting or signalling module for a motor vehicle
Publication Date: 2023.08.02 STELLANTIS AUTO SAS
  • EP3815972B1 patent drawingFigure 1A~1B
  • EP3815972B1 patent drawingFigure 2A~2B
  • EP3815972B1 patent drawingFigure 3A~3B

AI summary

The invention relates to a support and connection device for an electronic card (C) for controlling a lighting or signaling module, characterized in that it comprises a frame (1) integrating, on the one hand, a first housing (10a) formed by two parallel grooves (11) forming slides intended to receive the edges of said card and, on the other hand, a second housing (10b) extending perpendicularly to the first housing (10a) and intended to receive a removable electrical connector (E) which engages with said card (C) in the interface (10) between the two housings.