Vehicle Lighting Controller Dynamic Bypass Circuit

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Solution Overview

Problem

Existing lighting control circuits for vehicles using semiconductor light sources, such as LEDs, face issues with over-current supply during transient times and increased power loss in steady states due to the inability to accurately manage current fluctuations and load changes.

Innovation Solution

A lighting controller with a current supply control unit, current detecting unit, resistance element, and switch control unit that dynamically forms a bypass circuit during steady states to avoid power loss and prevents over-current by consuming current through a resistance element only during transient times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a resistance element is inserted into the circuit to consume current during transient time, then over-current is prevented from being supplied to the LED, but power loss is increased due to current consumption even in steady state

Engineering Contradiction:
Improveprevention of over-current to LEDVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies the dynamics principle by making the resistance element's connection state changeable between connected and disconnected. The control unit dynamically adjusts the circuit configuration based on operational phase: connecting the resistance element during transient time to limit inrush current, and disconnecting it during steady state to eliminate power loss. This dynamic switching resolves the contradiction between protecting the LED from over-current and minimizing energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by proactively connecting the resistance element before the LED is fully turned on, during the transient phase when inrush current occurs. This preliminary protective measure prevents over-current damage before it can occur. The system anticipates the transient current spike and prepares the resistance element in advance to mitigate it, then removes the resistance element after the transient phase to avoid continuous power loss.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If control delay occurs during transient time, then supply current to LED exceeds set value causing over-current, but increasing control responsiveness may cause instability

Engineering Contradiction:
Improvecurrent control accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the intermediary principle by introducing a resistance element as a mediator between the power source and the LED during transient operations. This resistance element acts as a buffer that automatically limits inrush current without requiring complex control algorithms or fast-response control circuits. The intermediary component simplifies the control system while ensuring current accuracy during the critical transient phase.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively suppresses over-current during transient states and reduces power loss in steady states by ensuring precise current management, thereby extending the lifespan of semiconductor light sources and optimizing energy efficiency.

Implementation Method 1

a resistance element that consumes the current when the semiconductor light source is turned on

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS7352135B2Lighting controller for lighting device for vehicle
Publication Date: 2008.04.01 KOITO MFG CO LTD
  • US7352135B2 patent drawing
  • US7352135B2 patent drawing
  • US7352135B2 patent drawing

AI summary

A lighting controller for a lighting device for a vehicle includes a semiconductor light source; a power source for supplying electric power; and control circuitry for controlling a supply of a current to the semiconductor light source. The control circuitry selectively supplies the current to the semiconductor light source through a resistance element or through a bypass circuit for bypassing the resistance element based on a determination of a state of the current. A method for controlling a lighting device for a vehicle includes receiving electric power from a power source; supplying a current to a semiconductor light source; determining a state of the current supplied to the semiconductor light source; and selectively supplying the current to the semiconductor light source through a resistance element or through a bypass circuit for bypassing the resistance element based on the determination of the state of the current.