Vehicle Lighting Device with Detachable Light Modules

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Solution Overview

Problem

Existing lighting devices for vehicles require the replacement of both light sources and optic elements when switching between different light generating types, leading to increased complexity and cost in refitting.

Innovation Solution

The development of a lighting device with detachable light modules, each comprising a light source and a matched optic element, allowing for the use of a single lens across different light generating types, enabling simple and fast refitting by replacing only the light modules without needing to replace the lens.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a bulb light source is replaced by a light diode light source in the known lighting device, then the light generating type is changed, but all optic elements including the lens must be replaced as well

Engineering Contradiction:
Improvelight generating typeVSAvoidreplacement scope
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting device is divided into separate functional modules: a replaceable light source module and a fixed optic element module. The light source can be changed independently from the lens and housing, allowing bulb-to-LED conversion without replacing the entire optical assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing and lens are designed as universal components that can accommodate multiple light source types (bulb and light diode). The same housing structure supports different light generating types through standardized mounting interfaces, eliminating the need for separate housings for each light type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If all optic elements are replaced when changing light sources, then the lighting device can be adapted to different light generating types, but the refitting process becomes time-consuming and costly

Engineering Contradiction:
Improvelight source compatibilityVSAvoidrefitting time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The lighting device is divided into separate functional modules: a replaceable light source module and a fixed optic element module. The light source can be changed independently from the lens and housing, allowing bulb-to-LED conversion without replacing the entire optical assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing is pre-designed with standardized mounting features and universal optical interfaces that anticipate future light source replacements. This preliminary design enables quick swapping of light sources without requiring complex adaptation work during the refitting process.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If all optic elements are replaced when changing light sources, then the lighting device can accommodate different light generating types, but the costs increase

Engineering Contradiction:
Improvelight generating type supportVSAvoidrefitting cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The housing and lens are designed as universal components that can accommodate multiple light source types (bulb and light diode). The same housing structure supports different light generating types through standardized mounting interfaces, eliminating the need for separate housings for each light type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

When replacing a light source, the expensive optic elements (lens, housing) are retained and reused, while only the relatively inexpensive light source is discarded. This recovery of valuable components significantly reduces refitting costs compared to replacing the entire assembly.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS9120423B2Lighting device for vehicles
Publication Date: 2015.09.01 HELLA GMBH & CO KGAA
  • US9120423B2 patent drawing
  • US9120423B2 patent drawing
  • US9120423B2 patent drawing

AI summary

The invention relates to a lighting device for vehicles, particularly for tractors and trailers, with a housing to which light sources of differing light generating types can be exchangeably fastened in an installed state, wherein the light sources of differing light generating types are assigned at least one optic element for the formation of a light module, which is detachably connectable to a carrier frame of the housing, and which generated a defined light function, and wherein a single lens is placed in front of the light modules of differing light generating types in the installed state and the carrier frame.