Vehicle Lighting Device with Grating Segmentation

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Solution Overview

Problem

Existing lighting devices for signal light functions, such as flashing lights or daytime running lights, are limited in their ability to adapt to headlight designs with sweeping or inclining patterns due to their two-dimensional design and require multiple liquid crystal filter layers, reducing efficiency.

Innovation Solution

A lighting device comprising individually activatable light sources, primary optics for focusing light, a secondary optics device for refracting light, and a grating device for segmenting light, allowing for flexible adaptation to headlight designs while maintaining a small overall depth and achieving required intensity values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If liquid crystal filter layers are used to generate signal light functions, then signal light functions can be generated, but the system efficiency is reduced due to the high number of required layers

Engineering Contradiction:
Improvesignal light function generationVSAvoidsystem efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent removes the liquid crystal filter layers from the optical path entirely. Instead of using liquid crystals to generate signal light functions, the invention uses a grating device that segments light from LED sources directly, eliminating the need for multiple liquid crystal layers and thereby reducing energy loss while maintaining signal light function generation capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/liquid crystal-based light modulation system with an optical grating system. The grating device segments light through diffraction and refraction principles, substituting the complex liquid crystal filter mechanism with a simpler optical structure that achieves the same signal light function without the energy losses associated with multiple liquid crystal layers

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If two-dimensional LED displays or OLEDs are used for signal light functions, then signal light can be generated, but the system can only follow the sweep or inclination of headlight design to a limited extent

Engineering Contradiction:
Improveheadlight design adaptationVSAvoidoptical system configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the light output into multiple segments using a grating device with multiple grating segments. Each grating segment can be independently controlled to direct light in different directions, enabling the system to adapt to various headlight sweep and inclination designs. This segmentation approach replaces the limited two-dimensional display capability with a more flexible multi-directional light distribution system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent enables dynamic control of individual LED light sources and their corresponding grating segments. By independently activating or deactivating specific light sources and grating segments, the system can dynamically adapt its light pattern to match different headlight designs, including sweeping and inclining patterns, without requiring a complex reconfiguration of the entire optical system

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple light sources with individual activation are used to achieve flexible headlight design adaptation, then adaptability is improved, but the installation space requirement increases

Engineering Contradiction:
Improveheadlight design flexibilityVSAvoidinstallation space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent integrates multiple functional components into a compact nested structure. The grating segments are positioned downstream of the secondary optics device in a space-efficient arrangement where each grating segment corresponds to a specific light source. This nested configuration allows individual light source activation for flexible headlight design adaptation while minimizing the overall installation footprint by stacking functions along the light path rather than spreading them out laterally

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible adaptation to sweeping or inclining headlight designs while ensuring legal intensity values are met, with a compact design that can generate signal light functions over a large angular range, including up to 90°, and reduces installation space requirements.

Implementation Method 1

Each primary optic focuses the light emitted by a light source in a preferred direction

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The secondary optics device refracts the light beams entering via the light entry surfaces at the light exit surface, which is in particular planar, in a desired direction

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a grating device is provided for segmenting the light exiting via the light exit surface

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentEP4086506B1Lighting device for a motor vehicle and manufacturing method
Publication Date: 2024.10.09 MARELLI GERMANY GMBH
  • EP4086506B1 patent drawingFigure 1~2
  • EP4086506B1 patent drawingFigure 3~4
  • EP4086506B1 patent drawingFigure 5

AI summary

The invention relates to a lighting device, in particular for a motor vehicle, comprising a plurality of light sources (12), with a plurality of primary optics (14) assigned to each light source (12) for focusing the light emitted by the respective light source (12), and a secondary optic device (16) with a plurality of light entry surfaces (18) assigned to each light source (12) and a light exit surface (20), characterized in that a grating device (26) for segmenting the light exiting via the light exit surface (20) is provided in the direction of light exit (24) after the light exit surface (20) of the secondary optic device (16).