Vehicle Lighting Unit with Movable Optics for Variable Beam Spread

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Solution Overview

Problem

Current vehicle lighting systems for off-road vehicles lack the ability to adjust the angle of light spread, forcing users to choose between fixed narrow or wide beams, which is inadequate for varying terrain and conditions, and the installation of auxiliary LED lights is labor-intensive and costly.

Innovation Solution

A lighting unit with an adjustable light component that utilizes a combination of Total Internal Reflection optics and plano-convex lenses, allowing the angle of light spread to be adjusted from narrow spot to wide flood, using a programmable controller for manual or automatic adjustment, enabling the light fixture to be affixed to vehicles and operate within extreme conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a fixed narrow beam angle is used, then illumination distance is improved, but adaptability to different driving conditions deteriorates

Engineering Contradiction:
Improveillumination distanceVSAvoidadaptability to different driving conditions
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent implements a movable optic that can be repositioned along the optical axis of the LED light source. By moving the optic between different positions (first position for narrow beam, second position for wide beam), the system dynamically adjusts the beam angle to adapt to different driving conditions while maintaining effective illumination distance

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a fixed wide beam angle is used, then adaptability to different driving conditions is improved, but illumination distance deteriorates

Engineering Contradiction:
Improveadaptability to different driving conditionsVSAvoidillumination distance
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The movable optic allows the system to switch between wide beam mode (when positioned at the second position for general area illumination) and narrow beam mode (when positioned at the first position for long-distance illumination), thereby maintaining both adaptability and illumination distance through dynamic reconfiguration

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple separate lighting units are installed to provide different beam angles, then adaptability is improved, but device complexity and installation cost deteriorate

Engineering Contradiction:
Improvelight spread optionsVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes a single lighting unit universal by incorporating a movable optic that can provide multiple beam angles (narrow and wide) from one LED source. This multi-functional design eliminates the need for installing multiple separate lighting units while maintaining full adaptability for different driving conditions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention combines the functions of multiple separate lighting units (narrow beam unit and wide beam unit) into a single integrated unit with a movable optic. By merging these functions, the system reduces installation complexity and cost while providing the same adaptability options

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a versatile lighting system that can adapt to different driving conditions, offering a range of light spreads from very narrow to very wide, enhancing visibility and safety while reducing installation complexity and cost.

Implementation Method 1

A lighting unit with an adjustable light component that utilizes a combination of Total Internal Reflection optics and plano-convex lenses

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 2

A lighting unit with an adjustable light component that utilizes a combination of Total Internal Reflection optics and plano-convex lenses

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9423092B1Method and apparatus for light illumination with light spread diffusion in a vehicle light
Publication Date: 2016.08.23 FENIEX IND
  • US9423092B1 patent drawing
  • US9423092B1 patent drawing
  • US9423092B1 patent drawing

AI summary

A lighting fixture for vehicles is described herein. The light fixture is configured to produce a variable light output with variable angle of light spread. A light source, such as a series of connected light emitting diodes, encapsulated by optics, are affixed to a light fixture. A series of optics facing the light source may thus be manipulated and moved in a linear fashion towards or away from a light source in order to achieve a particular angle of light spread. The optics are controlled by a controller coupled to the light fixture and may function in an automated method or may respond to manual control. An adjustability mechanism assembly existing within and coupled to the light fixture operates the series of optics in a linear fashion towards or away from a light source. The light fixtures produce a range of light spreads from a focused spot light to a wider flood light.